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Quick & Cheap Router Table

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Project by MrSamNC posted 494 days ago 2648 views 8 times favorited 12 comments Add to Favorites Watch

Necessity, being the mother of all invention, and Christmas approaching fast, I had to get creative for a router table extension for my table saw. A few days and $20 later, I have a quick and cheap router table. Eventually I plan to build Mathias Wandel’s tilting router lift and a nice split router fence to complete the setup.

  • I measured and cut the melamine top, then epoxied and screwed two runners to the bottom to attach to the table saw.
  • Diagonal lines gave the the center of the table and I drilled a 2 1/4” hole for the router bit.
  • I traced the outline of my fixed router base and using a straight cut bit, routed a 3/16” deep recess into the bottom of the table. This was 1/16” less than the height of the base’s thickness.
  • I cut some spare pieces of wood and attached them to the table to clamp the base into place (the 1/16” difference in the base and table height made the blocks clamp the base naturally).
  • I removed the handles and made some blocks that attached to the base and secured the router base laterally.

I have yet to try it out, but it’s already a major upgrade from my $40 Skil benchtop router table.

Thanks,
Sam

-- -Sam





12 comments so far

View grub32's profile

grub32

209 posts in 1549 days


#1 posted 494 days ago

I would strongly suggestions mounting that to the top with the pre-threaded holes in the router base.

Just my two pennies!

Grub

-- Science Teacher by Day, Wood Butcher by Night!!

View Luke's profile

Luke

521 posts in 1794 days


#2 posted 493 days ago

Looks good. Definitely a nice upgrade from what you had and saves some good space on the benchtop.

-- LAS, http://www.abettersign.com

View TopamaxSurvivor's profile (online now)

TopamaxSurvivor

14400 posts in 2176 days


#3 posted 493 days ago

That is what I intend to do to my old saw ;-)) Good job!!

-- "some old things are lovely, warm still with life ... of the forgotten men who made them." - D.H. Lawrence

View Mike's profile

Mike

284 posts in 1188 days


#4 posted 493 days ago

I did something very similar for my saw. I put two strips of aluminum 90 degree angle stock to allow the melamine to sit between the rails using the rails as supports. I then used recessed screws to hold the router base. Afterwards I realized there is a reason that the router insert plates are so thin. It allows for the router to sit higher up towards the work piece.

I recommend you put a piece of sacrificial board on your fence before using it as a guide fence.

Looks great and well done!

-- look Ma! I still got all eleven of my fingers! - http://www.termitecrafts.com

View HorizontalMike's profile

HorizontalMike

6700 posts in 1414 days


#5 posted 493 days ago

Way to go! I should have gone this route as it would have saved me many $$$, instead I forked for the cast iron version. Very nice job!

-- HorizontalMike -- "Woodpeckers understand..."

View lumberjoe's profile

lumberjoe

2798 posts in 749 days


#6 posted 493 days ago

I used an insert for my router table in the R4512 but will be redoing it soon. One suggestion I have (that may be too late) is to mount the router as far back as possible. I find I need a lot more room than I have often times (especially for feather boards)

-- www.etsy.com/shop/KandJWoodCrafts

View MrSamNC's profile

MrSamNC

27 posts in 856 days


#7 posted 493 days ago

Thank you all for the great comments, suggestions and replies.

Mike, yes, a sacrificial fence is on its way, along with split fence sections, t track and the ability to shim one side for edge jointing. :)

Lumberjoe, that’s a good point. I am in the process of building the tilting router lift and will most likely rebuild the table at that time too. I will have to remember this when I go to mount it.

-- -Sam

View ralbuck's profile

ralbuck

380 posts in 767 days


#8 posted 493 days ago

I have never seen a “commercial router table” that was as useful as a HOME-MADE one!

Iprefer a melmaline table for router work. I had an aluminum table and replaced it with a home made maelmanine one. The aluminum would leave marks on some of my projects.

I am sure you will be thrilled with your addition!

-- just rjR

View Dusty56's profile

Dusty56

11605 posts in 2188 days


#9 posted 493 days ago

Can you change your bits from the top , or do you need to remove the router from the base ?

-- When you arrive at my front door, please knock softly but firmly. I like soft , firm, knockers : )

View MrSamNC's profile

MrSamNC

27 posts in 856 days


#10 posted 493 days ago

Dusty56: It’s possible to change the bits, but a little tight. I could route a larger hole to accomidate this if needed, but I doubt I will. I will probably couple the tilting router lift with an aftermarket insert and build it into this table top if I keep it. This really was a quick solution to an immediate need, but I tried not to do anything that would mess up my eventual goals for a router table.

-- -Sam

View Dusty56's profile

Dusty56

11605 posts in 2188 days


#11 posted 492 days ago

Thank you : )

-- When you arrive at my front door, please knock softly but firmly. I like soft , firm, knockers : )

View linjay's profile

linjay

90 posts in 1124 days


#12 posted 476 days ago

I’ll have to send this to my daughter. She claims you can only have any 2 of good, fast and cheap. You’ve proven her wrong. Good job.

-- It's easy when you know how. Ontario, Canada

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