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Lumber Milling Jig for Bandsaw

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Project by Kevin_S posted 603 days ago 4480 views 42 times favorited 20 comments Add to Favorites Watch

I built this jig to mill some small applewood logs I had been tripping over for a couple years. The logs came from two apple trees I took out of my back yard. They had been poorly cared for by previous owners and were unhealthy. I sunk way too much time and effort into them before figuring out they just weren’t worth it. So I cut them down and set aside the logs with the idea I might “do something” with them someday.

When got to processing the logs recently I saw that they had split. I got a couple good chunks and then cut up the rest into firewood lengths. That’s when I noticed the splits weren’t that deep, so I went ahead and milled them anyway.

The jig is two pieces of plywood (my scrap pile keeps on giving) joined with adjustable braces. The braces each hold a T-bolt that rides in a T-slot I cut with my keyhole bit on the router. The jig has a cleat on the bottom that runs in the bandsaw’s miter slot. A couple roller stands help support the jig at the beginning and end of a cut. I use a couple screws through the upright support and into the log to secure it. I’ve seen similar jigs that grab the log from each end, but I went with the screws cuz they’re really quick and easy.

I cut a slab, loosen the braces, slide the log over, re-tighten the braces, and make the next cut. Works really well on the stuff I’ve milled so far and it’s enormously satisfying to turn a tree into useful wood and ultimately a finished project (I will post those soon). I highly recommend it. If you have some small logs or firewood you suspect of containing some nice wood, try milling it yourself. The worst that can happen is you have smaller firewood.





20 comments so far

View a1Jim's profile

a1Jim

112001 posts in 2180 days


#1 posted 603 days ago

Super Jig Kevin

-- http://artisticwoodstudio.com Custom furniture

View DIYaholic's profile

DIYaholic

12958 posts in 1278 days


#2 posted 603 days ago

I just finished setting up my new Rikon 10-325 14” BS and want to do a “little” milling of lumber. Your post is perfectly timed for my benefit! Thanks for sharing this.

-- Randy-- I may not be good...but I am slow! If good things come to those who wait.... Why is procratination a bad thing?

View HorizontalMike's profile

HorizontalMike

6915 posts in 1517 days


#3 posted 603 days ago

Great jig! I thought about doing something like this, but then again, I would have to be motivated to cut the logs. Not sure this old man has it in himself! Well done!

-- HorizontalMike -- "Woodpeckers understand..."

View jdh122's profile

jdh122

338 posts in 1420 days


#4 posted 602 days ago

Nice jig, great apple wood.
Since I got my new Rikon BS I’ve been making cutting boards out of firewood to give to people as gifts, usually accompanied by a bit of wood with the bark still on it so they can see the original wood. Folks seem to like getting them. I usually just freehand the first cut and then head to the jointer until it’s straight, but your setup would save me time, work and wood.

-- Jeremy, in the Acadian forests

View jaykaypur's profile

jaykaypur

3257 posts in 1011 days


#5 posted 602 days ago

Nice job on this jig and some very nice apple wood too!

-- Use it up, Wear it out --------------- Make it do, Or do without!

View Ethan Harris's profile

Ethan Harris

300 posts in 747 days


#6 posted 602 days ago

now I just need a band saw…

-- Ethan, CT: Check out my Small Business at http://www.spudwoodworks.com & also follow me on twitter https://twitter.com/Ethan_Woodworks

View phillip butler's profile

phillip butler

116 posts in 644 days


#7 posted 602 days ago

good design idea Kevin- Ive needed a jig like this for awhile and will copy it- thanks for sharing

-- phil, nevada

View BAKTHAVATHSAL KADAMBI's profile

BAKTHAVATHSAL KADAMBI

156 posts in 937 days


#8 posted 602 days ago

Great Jig. A Band Saw from Metabo stable, would be joining my workshop shortly and this could be the one of the first jobs I would attempt.

-- ALPHA-ZEE CREATIONS

View Alongiron's profile

Alongiron

401 posts in 1296 days


#9 posted 602 days ago

Can you share what size blade you are using with that? I have that same Grizzly band saw… I think I am going to give this a try..Thanks for sharing!

-- Measure twice and cut once.....

View bobasaurus's profile

bobasaurus

1180 posts in 1787 days


#10 posted 602 days ago

Looks great. I want one for my bandsaw, too (though I’ll have to mount a riser first).

-- Allen, Colorado

View Hawaiilad's profile

Hawaiilad

1874 posts in 1624 days


#11 posted 602 days ago

Great jig Kevin. Did you square off one side of the log before you run it through the band saw? From the pictures, it looks like the blade stays pretty true to the jig board. How thick did you cut the blanks?

-- Larry in sunny and warm Hawaii,

View randyb's profile

randyb

119 posts in 1930 days


#12 posted 602 days ago

with the cost of wood now days, and also the lack of varity , I think ithis s the way to go. Looking at the apple wood you cut is proof. I recently Bought a small bandsaw mill and had an amazing discovery, everyone has logs they want to give you. I think they become attached to the trees and don’t want to see them become fire wood. plus you get to work with wood you can’t find at the lumber yard. I hope you have fun with the great jig you made, and I hope you find all kinds of cool wood to work with.

-- I was going for that distressed look

View NormG's profile

NormG

3999 posts in 1607 days


#13 posted 602 days ago

Wonderful jig

-- Norman

View doordude's profile

doordude

1085 posts in 1586 days


#14 posted 602 days ago

nice jig. i’ll have to try one of these

View Kevin_S's profile

Kevin_S

30 posts in 1792 days


#15 posted 602 days ago

Alongiron, the blade is 3/4” 3 TPI, I don’t recall what brand, but I bought it through Grizzly.

Hawawiilad, I didn’t square it up first. Just started with the raw log. I line up the log to the blade in a way that I hope will yield the most wood. Make the first cut, then I’m careful to adjust both braces the same amount so each cut is parallel. I cut these blanks a little shy of 5/4. After planing they are just over 4/4. I also cut a slab at 8/4 but I don’t have a picture of that. I will post the project I made from it though.

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