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Plane setting mallet of unusual dimensions

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Project by Bertha posted 625 days ago 1647 views 2 times favorited 30 comments Add to Favorites Watch

I know this is boring stuff, but I need to prove that I’m still in the shop;)
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I’m working through some plane setting gift mallets for some of my planehead friends on this great site. This one is of 3/4” brass from McMaster (who, as I’ve said many times before, has the most freaky shipping speed of any company I’ve ever dealt with; If I had three thumbs, I’d put them all up). Cheap, too.
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This is simply a rosewood spindle piece that I brought down to 3/8 on the lathe (EZwood finisher). Took is from 120 to 2000. I used a freaky mix to finish it: local beeswax, turp, and a good bit of shredded PennState PPP light and dark bars. I leave a bit cake of local beeswax floating in the mixture and over a few months, it dissolves. I’m no scientist, but it’s a really cool mixture (I actually have the actual ratio concoction if anyone’s interested). I chucked the raspy 3/8” end into my drill press and dressed the dimple left from the tail stock. I left the tenon really dirty.
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I made a pneumatic press back when I was in my pen phase and I started pressing the tenon into the brass, shaving a bit, pressing again, you know the drill. When it was well seated, I burned both sides with a Dagger and you couldn’t twist the head with all your might. This is the first time I’ve tried this.
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I like the heavier weight of the large brass rod. I can’t recall which brass I ordered, but it’s heavy. I also like the shortness of the handle. I can’t really say why, though.
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Anyway, I appreciate you looking at it.

-- My dad and I built a 65 chev pick up.I killed trannys in that thing for some reason-Hog





30 comments so far

View Don W's profile

Don W

14818 posts in 1191 days


#1 posted 625 days ago

Nice Al.

-- Master hand plane hoarder. - http://timetestedtools.com

View bhog's profile

bhog

2067 posts in 1314 days


#2 posted 625 days ago

Cool mallet Al.Can you describe “burned both sides with a dagger”? It went over my head.

-- I don't drive a Prius.

View Bertha's profile

Bertha

12951 posts in 1317 days


#3 posted 625 days ago

Hog, I got the tenon as tight as I possibly could under a 1 ton jack pressure, then I burnt both sides with a woodburning tool (Dagger). I’d swear it tightened that thing up tighter than Stef’s Fleshlight.

-- My dad and I built a 65 chev pick up.I killed trannys in that thing for some reason-Hog

View bhog's profile

bhog

2067 posts in 1314 days


#4 posted 625 days ago

Aww haa.Cool,thanks.

I thought Stef WAS the fleshlight??

-- I don't drive a Prius.

View SPalm's profile

SPalm

4783 posts in 2506 days


#5 posted 625 days ago

Nice little wacker.
Seems like you had a nice little time making it too.

Love your finger thingy.
Reminded me of this:

Steve

-- -- I'm no rocket surgeon

View a1Jim's profile

a1Jim

112008 posts in 2201 days


#6 posted 625 days ago

Very nice

-- http://artisticwoodstudio.com Custom furniture

View Monte Pittman's profile

Monte Pittman

13716 posts in 962 days


#7 posted 625 days ago

Nice mallet.

-- Mother Nature created it, I just assemble it. - It's not ability that we often lack, but the patience to use our ability

View Mosquito's profile

Mosquito

4587 posts in 916 days


#8 posted 625 days ago

Very nice, Al.

-- Mos - Twin Cities, MN -- Stanley #45 Evangelist - www.youtube.com/MosquitoMods

View Jim Jakosh's profile

Jim Jakosh

11277 posts in 1729 days


#9 posted 625 days ago

Great handle on that mallet!!!!!!!!!!Thanks for sharing…..........Jim

-- Jim Jakosh.....Practical Wood Products...........Learn something new every day!! Variety is the Spice of Life!!

View waho6o9's profile

waho6o9

4819 posts in 1200 days


#10 posted 625 days ago

Nice proportions on the mallet Al!

Thanks for posting.

View GMatheson's profile

GMatheson

419 posts in 1593 days


#11 posted 625 days ago

Nice hammer Al and your buddy looks a lot like my assistant.

Maybe they are related.

-- Greg in Ontario, Canada

View TopamaxSurvivor's profile

TopamaxSurvivor

14720 posts in 2299 days


#12 posted 625 days ago

You can whack in style now!

-- "some old things are lovely, warm still with life ... of the forgotten men who made them." - D.H. Lawrence

View kiefer's profile

kiefer

3021 posts in 1291 days


#13 posted 625 days ago

Nice and well proportioned love the handle .
Looks like there is order in the plane court or else !!!!!!!!!!!

-- Kiefer 松

View AnthonyReed's profile

AnthonyReed

4536 posts in 1064 days


#14 posted 625 days ago

Stylish Al.
What is the dry weight of a plug like that? What is that end grain goodness you are displaying it on?

Thanks for sharing.

-- ~Tony

View Gshepherd's profile

Gshepherd

1458 posts in 825 days


#15 posted 625 days ago

Nicely Done Al, if this doesn’t make the top 40 of the day I will be shocked…...

-- What we do in life will Echo through Eternity........

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