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Choose to be green-don't trash it, refit it

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Project by Brad posted 174 days ago 1386 views 1 time favorited 17 comments Add to Favorites Watch

It was early in the season and the Broncos were getting spanked by Atlanta. Well, at least my lady and I had our cheese plate and a glass of wine to console us. Then it happened. The handle of my favorite cheese knife snapped off at the tip. I was carving off a chunk of “Robusto” cheese from Whole Foods. Clearly the foot pounds of pressure that I applied exceeded the tensile strength of the cheap Chinese plastic handle.

Disgusted, I was half way to the trash with the whole kitten ka boodle before I stopped in mid stride. Rather than consign the blade (which was still good, and oh by the way did I mention how much I like it?) to a landfill to be dug up a thousand years from now by a bearded archeologist, I resolved to fit it with a new handle.

A 2” x 2” piece of pine looked ripe for the project.

So I marked the 4.5” length on a foot-long piece, laid out the center on the end grain and drilled a 1/8” to accept the blade’s tang. Then I demarked the handle’s end point with shallow saw cuts so as not to sever it from the 1-foot long stick. I did this so that I could more easily shape the handle end because the lower part of the stick would be anchored in my vise.

Next came the drawknife which cut away the bulk of the material. I outlined the perimeter of the ferrule over the end hole then cut away the wood until I got close to fitting it. At this point I switched to 80 grit sandpaper until the ferrule just barely fit over the end.

The drawknife was followed by a very rough rasp, which was followed by a smoother file whose facets looked something like a float. After that I used 80 grit sandpaper to complete the final shaping and finished off the wood going through progressive grits of 100, 220, 320, 400.

One liberal coat of tung oil finish sealed the wood. Then it was a matter of locking the blade in the vise and tapping the wood handle onto the tang. I should have epoxied the tang in the hole, but it feels firm enough at this point.

Then it was time to cut the cheese. Which I did with gusto on my Robusto. Ah…to hold the blade in my hand again is like finding the-most-comfortable-sweatshirt-you-ever-owned-but thought-your-mom threw away, behind the couch.

And it still fits! Cheese on brothers and sisters.

-- "People's lives are their own rewards or punishments."




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17 comments so far

View WoodenFrog's profile

WoodenFrog

2355 posts in 1083 days


#1 posted 174 days ago

Nice Work! and nice save!

-- Robert B. Sabina, Ohio.....

View Dallas's profile

Dallas

1874 posts in 657 days


#2 posted 174 days ago

Never toss it, even if it is broken!

I have piles of stuff waiting for handles and hangers and stuff like that!

Good show!

-- Improvise.... Adapt...... Overcome!

View a1Jim's profile

a1Jim

87200 posts in 1747 days


#3 posted 174 days ago

Good save well done.

-- W James Brokenbourgh Custom furniture maker http://artisticwoodstudio.com/

View Don W's profile (online now)

Don W

9951 posts in 737 days


#4 posted 174 days ago

Nice save!!

-- There is nothing like the sound of a well tuned hand plane. - http://timetestedtools.wordpress.com (timetestedtools at hotmail dot c0m)

View Monte Pittman's profile

Monte Pittman

7069 posts in 508 days


#5 posted 174 days ago

Everything is an opportunity for a project

Good work

-- Mother Nature created it, I just assemble it. - It's not ability that we often lack, but the patience to use our ability

View IndianJoe's profile

IndianJoe

386 posts in 419 days


#6 posted 174 days ago

nice work

-- Nimkee** Joe

View redryder's profile

redryder

1590 posts in 1272 days


#7 posted 174 days ago

Man, you really bear down when you cut the cheese.
Nice repair….................

-- mike...............

View EEngineer's profile

EEngineer

772 posts in 1783 days


#8 posted 173 days ago

kitten ka boodle ????

From World Wide Words:

Caboodle has a complicated history. It’s been spelt down the years in many different ways, and these days is usually listed in dictionaries with an initial “c”. It means a collection of objects, sometimes of people. It commonly turns up in the whole caboodle, meaning “the whole lot”. It’s recorded in the US from the middle of the nineteenth century. It’s probable that the word was originally boodle, with the phrase being the whole kit and boodle, but that the initial sound “k” was added to boodle for euphony.

It seems that the whole kit and caboodle eventually won the linguistic battle for survival in the US because of that repeated “k” sound…

-- "Find out what you cannot do and then go do it!"

View Smitty_Cabinetshop's profile (online now)

Smitty_Cabinetshop

6394 posts in 788 days


#9 posted 173 days ago

“Then it was time to cut the cheese…”

Love it! Nice save, too!

-- Don't anthropomorphize your handplanes. They hate it when you do that. -- OldTools Archive

View Dennisgrosen's profile

Dennisgrosen

10854 posts in 1285 days


#10 posted 173 days ago

thanks for the story :-)
glad you ain´t have to go hungry around anylonger

Dennis

View CyberDyneSystems's profile

CyberDyneSystems

76 posts in 358 days


#11 posted 173 days ago

Thanks for the good read!

View Brit's profile

Brit

4195 posts in 1012 days


#12 posted 173 days ago

Mmmmm cheese.

It will taste even better from now on. Well done Brad.

-- Andy -- Old Chinese proverb say: If you think something can't be done, don't interrupt man who is doing it.

View Grandpa's profile

Grandpa

2381 posts in 845 days


#13 posted 173 days ago

I like those save stories. I found a ? 5 in 1 tool? used for cleaning paint rollers amoung other things. It had a broken handle. One day my 12 year old grandson was in the shop with me. We were winding down and I said “come over here so I can coach you a little.” He made an oak handle from the scrap box. Sanded to fit and securely in place with a coat of polyurethane. Lesson learned – recycle.

The caboodle was revived by some clever marketing about 20-25 years ago. My then teenage daughter had a caboodle. Girls carried the entire kit and caboodle when they spent the night and needed to carry their fixins. It was an over night make up type case.

View Brad's profile

Brad

394 posts in 910 days


#14 posted 172 days ago

“kit and caboodle”, got it. Thank you.

Andy, cheese with wine my friend…preferably a nice chianti from our favorite Tuscan winery of Felsina. Gail and I visited it in 2009 during our visit to Italy. It was a dream come true.

Smitty, I thought you’d enjoy the double entendre.

Overall, the handle is not perfectly rounded. So I’ve been researching the building of my own treadle lathe.

-- "People's lives are their own rewards or punishments."

View Dave's profile

Dave

9187 posts in 1010 days


#15 posted 170 days ago

I love it! Well done.

-- Superdav "No matter where you go - there you are." http://chiselandforge.com

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