|Project by Brad||posted 11-21-2012 04:05 AM||3791 views||23 times favorited||12 comments|
That’s what I asked myself after buying a $25.00 drill press at an estate sale and tuning it up. You can read about that adventure here.
The “what” as it turns out, was to make it woodworking-friendly by building and affixing a drill press table. Let’s face it. While the metal circular shelf might be great for metal working, it’s crap for delivering the precision us woodworkers require.
So after some research I created a list of criterion that my table had to meet:
• Hold stock securely for mortising and drilling
• Able to angle with bed
• Large enough to complete most tasks easily
• Pleasing appearance
• Replaceable insert
• Adjustable fence with slotted grooves top and bottom to secure stops and holddowns
That said, I settled on this design.
I tweaked the design by eschewing slot tracks that formed a square, and going with two tracks perpendicular to the front and back.
As an aside. Can I ask you a personal question? When was the last time you saw the word “eschewing” in a woodworking article?
The fence I made from a reclaimed oak 2” x 4” that I picked up for free at a Fort Collins, CO warehouse shipping dock advertised on Craig’s List. The base is ¾” plywood with oak banding around the edges. I eased the sharp edges with a roundover bit on the router table.
The t-slot hardware I got from Lee Valley because it was inexpensive. The hold-down hardware I got from Rockler on sale.
The stop blocks I made out of scraps.
The insert, I made out of 3/8” plywood.
First things first. Here’s the final build.
As careful I was in my planing and squaring the fence, it still requires me to tweak it a bit when I put it under tension. Meaning that things can go slightly out of square. This is a case where working the fence on a power jointer would have paid dividends.
Still, the fence is functional and, so far, has met all my needs.
You’ll note that the top of my fence has a slot but no t-slot track. I cut the slot in anticipation of purchasing the t-slot track later (wanted to minimize costs on the initial build). Frankly, I haven’t felt a need for it so I’ll go without for now.
I also had to cut out a bit of table to allow the table adjustment handle to move freely.
-- "People's lives are their own rewards or punishments."