| Project by GaryK | posted 564 days ago | 2504 views | 64 times favorited | 45 comments | ![]() |
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Ever since I saw Feb 2008 Fine Woodworking magazine with the guy doing the inlays, I got interested.
The tools are available on Lie-Nielson for $155 for two of their tools, but I decided to buy two replacement cutters for $10 each instead and make my own.
I decided to make both tools in one. I use the same head with the cutter and a different attachment depending on whether I am doing curves or straight lines along an edge. The one they sell is only about 5” long and I wanted to make something a little longer, so mine is about 18” long. At this point it seems a little long, but after using it for a while I can always cut it down.
I used two woods, cocobolo for the bar because it is hard and resists bending very well, and South American boxwood for the rest. I used that because it is very strong, tools well and is abrasion resistant. I also thought that they looked good together.
I use brass sheet to keep the adjustment screw from gouging the top of the bar, and stainless to hold the blade. I used stainless because that’s what I had and again I thought it looked good. The thumb screws are brass.
For the inlay I just band saw my own strips and run them through the drum sander to get them to thickness.
Holly is the only wood for the inlay as far as I’m concerned. For you base wood you either have to use dark wood or pre-stain/dye a lighter wood to get the contrast. If you stain it afterward the inlays will be too dark defeating the purpose.
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This is the setup for doing curves:
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This is for doing straight edges:
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This is my first test piece
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-- Gary, East TX -- The longest journey begins with a single step.































45 comments so far
tenontim
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1319 posts in 637 days
posted 564 days ago
When are you going into the tool manufacturing business, K. That’s a terrific looking gauge. That’ll be in my favorites. Thanks for the post.
-- Tim -- http://tmuli.com
trifern
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7894 posts in 660 days
posted 564 days ago
Gary, you truly are a master. Great job and thanks for the post.
-- My favorite piece is my last one, my best piece is my next one.
SteveKorz
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2030 posts in 606 days
posted 564 days ago
Wow, Gary, I’m always impressed. You have more talent in one of your fingernail clippings than I have in my whole body…
That looks very well done! I need to get a feb FWW now to see how to use it, or maybe you could do a short blog and show us. THANKS!!!!
—Steve
-- As iron sharpens iron, so one man sharpens another. (Proverbs 27:17) †
Kerry
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131 posts in 683 days
posted 564 days ago
Looks great Gary. The few times I’ve done stringing like this I used a scratch stock to make the channel. It works fairly well, but you can end up with rough edges when cutting cross-grain. Your cutter will do that much better. Very nice,
Kerry
-- Alberta, Canada
3DBMe
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41 posts in 577 days
posted 564 days ago
Nice job. I like guys who make their own solutions!
-- "There are no mistakes, just fuel for winter"
Joey
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259 posts in 708 days
posted 564 days ago
that’s great gary. I have that issue too. I never thought to try and make that myself. i’ll have to put that in my things to do down the road file.
-- Joey, Magee, Ms http://woodnwaresms.com
TomK
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503 posts in 767 days
posted 564 days ago
Looks like a manufactured tool, Gary. That is terrific!
-- If you think healthcare is expensive now, wait until it's free! PJ O'Rourke
Slacker
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177 posts in 593 days
posted 564 days ago
That is too cool… where did you get the replacement cutters?
-- There are three kinds of people... those who can count, and those who can't
CanadianWoodChuck
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159 posts in 806 days
posted 564 days ago
Gary that looks great – I’ll have to get more details on this tool. The tools look manufactured. Thanks for sharing the information.
-- Canadian Wood Chuck (Bruce)
jockmike2
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7299 posts in 1139 days
posted 564 days ago
I don’t even know how to do inlay but I sure want to try. Maybe with something like this I could. I’ll have to find that issue also. thanks Gary. mike
-- Mike. mwurm13@yahoo.com
darryl
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1392 posts in 1219 days
posted 563 days ago
where your test piece looks so nice, I can’t wait for you to post a completed project!
nice work all around.
-- www.darrylmasterson.com ~ www.darrylmasterson.etsy.com
Grumpy
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14915 posts in 743 days
posted 563 days ago
Nice engineered tool Gary
-- Grumpy - "Always look on the bright side of life"- Monty Python
Bob #2
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3035 posts in 914 days
posted 563 days ago
Shoot Gary, now I want something else! <g>
Very pro job.
Waht do you figure the cutters are made from?
They look like surgical stainless steel in the pictures. (A440) ???
Bob
-- A mind, like a home, is furnished by its owner
Scott Bryan
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20564 posts in 714 days
posted 563 days ago
Gary,
Why am I not surprised at this well-engineered effort? Very nice job. You have both a functional piece and it is gorgeous as well.
Well done!!! You are an inspiration.
-- With God's help all things are possible- even woodworking. Woodworking is not just a hobby, it is an (expletive deleted) expensive hobby.
blackcherry
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730 posts in 715 days
posted 563 days ago
It looks like a 20.00 order is in order…nice post Gary…Blkcherry
miles125
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1419 posts in 898 days
posted 563 days ago
Great looking tool!
-- miles125, Alabama.."Architecture is frozen music""
Dusty56
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3458 posts in 580 days
posted 563 days ago
absolutely incredible craftsmanship !
-- You know you're getting old when you know the difference between you're (you are) and your (belonging to you) AND how to use them in a sentence .
fredf
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319 posts in 602 days
posted 563 days ago
Gary—It certainly is a beautiful piece of work.
How is the cutter different from an exacto type blade?? Just curious . . .
-- Fred, Springfield, Ma
RAH
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414 posts in 769 days
posted 563 days ago
I’d like to be a fly on the wall and just watch you work, nice work.
-- Ron Central, CA
USCJeff
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899 posts in 961 days
posted 563 days ago
Just echoing everyone else, very impressive. Could use one myself.
-- Jeff, South Carolina
Woodhacker
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1145 posts in 616 days
posted 563 days ago
Very nice Gary. I’ve been looking at the Lie Nielsen versions since they came out with them. I just noticed they put a notice on their webpage indicating they’re backlogged because of high demand. Perhaps you should start competing with them.
That’s a great looking tool, and has started me wondering if I dare try this myself.
Thanks for posting it.
-- Martin, Kansas
John Gray
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1752 posts in 778 days
posted 563 days ago
I’m impressed, GREAT WORK!!!!
-- Only the Shadow knows....................
Karson
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25795 posts in 1293 days
posted 563 days ago
Great looking tool Gary. And a nice engineering job.
-- What happens in the workshop stays in the workshop. No wait that doesn't sound right. Karson Southern Delaware karson_morrison@bigfoot.com †
Douglas Bordner
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3424 posts in 956 days
posted 563 days ago
Fine looking tool, made with your usual panache and attention to eye-pleasing detail for it’s own sake. Go, Inspector Gadget, go.
-- "Bordnerizing" perfectly good lumber for over a decade.
BrianM
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115 posts in 645 days
posted 563 days ago
That’s a great idea Gary. It’s always a pleasure to use a tool you made.
I would love to see a video of it in action.
Thanks
-- There is no such thing as scrap wood!, http://www.saltrivergallery.com
jjohn
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391 posts in 606 days
posted 563 days ago
Allow me to put in my two cents worth. I L I K E T H E M !!! You keep it up and I’m going to put you up next to Norm and David. Which in my world is a high pedestal.
I like making my own jigs and such. Get almost the same pleasure as building a piece of furniture. And I get to see and use them regularly where one of my projects may never be seen again. Great looking tools. Please do a step by step tutorial on how you use them and putting in the inlay.
-- JJohn
Damian Penney
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1030 posts in 884 days
posted 563 days ago
These are really great Gary, I was going to buy a set at the Lie-Nielsen show until I saw how much they were asking for them! Using the replacement cutters is a great idea though. There version uses extension bars, so if yours feels to unwieldly at 18” perhaps you could look at going that route. Really nice though.
-- I am always doing that which I can not do, in order that I may learn how to do it. - Pablo Picasso
motthunter
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2079 posts in 691 days
posted 563 days ago
the master at work
-- making sawdust....
Blake
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2759 posts in 767 days
posted 563 days ago
So cool, Gary.
-- Check out my new website! http://www.blakeweberwoodworking.com
GaryK
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9521 posts in 881 days
posted 562 days ago
Bob #2 – Not sure what material the cutter is made from.
Fredf – It’s thicker and has two cutting edges. One for each side of the groove.
-- Gary, East TX -- The longest journey begins with a single step.
WayneC
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5966 posts in 990 days
posted 562 days ago
Sweet.
-- We must guard our enthusiasm as we would our life - James Krenov
Dorje
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1768 posts in 889 days
posted 562 days ago
now we’re talking…
-- Dorje (pronounced "door-jay"), Seattle, WA
Les Hastings
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953 posts in 666 days
posted 562 days ago
Well done Gary!
-- Les, Wichita, Ks. (I'd rather be covered in saw dust!)
RusticElements
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166 posts in 618 days
posted 562 days ago
I bookmarked this one. I made something similar a while back. The fact that I didn’t post it here tells you how it turned out :(. I’m going to have to try again with your picture in front of me.
-- Michael R. Harvey - Brewster, NY - RusticElementArt.com - SpaceAware.org - AnConn.com
thetimberkid
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1944 posts in 596 days
posted 562 days ago
Nice job!
Thanks for the post
Callum
-- For wood working podcasts with a twist check out http://thetimberkid.com/
John Fry
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73 posts in 593 days
posted 562 days ago
Very, very, nice, Gary…...
So where do I place my order?? :-)
-- John, Chisel and Bit Custom Crafted Furniture, www.chiselandbit.com
GaryK
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9521 posts in 881 days
posted 562 days ago
The next time I have a project that I use this, I will write a blog about it. Maybe even a small video.
-- Gary, East TX -- The longest journey begins with a single step.
YorkshireStewart
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782 posts in 794 days
posted 561 days ago
Beautifully done Gary and what a $aving!
-- Res severa verum gaudium - True pleasure is a serious business. http://www.folksy.com/shops/TreeGems
Billp
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329 posts in 1092 days
posted 560 days ago
You should have your own woodworking show.
-- Billp
rtb
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678 posts in 606 days
posted 559 days ago
Do you ever get headaches just from thinking up all of this stuff ?
-- RTB. "dumb animals are not stupid they simply can't talk "
sharad
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704 posts in 697 days
posted 557 days ago
You have made a superb tool with enviable look. Inlaying was something I never thought of doing
because of cost involved. You have given us means to try this art. I am eagerly waiting for a blog from u on this topic. Let many more ideas come from your fertile brain.
Sharad
-- patanjali
GaryK
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9521 posts in 881 days
posted 501 days ago
Well, I can tell you one thing. This won’t work very well at all on super hard wood unless you have a lot of time.
I tried it on some Santos Mahogany which is like 3 times harder than oak. The blade cuts but would take forever to get a groove deep enougn. I think I’ll stay away from Santos Mahogany.
For softer things like walnut, oak… it works fine.
-- Gary, East TX -- The longest journey begins with a single step.
Dennis Zongker
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1014 posts in 484 days
posted 483 days ago
That’s very cool. Good job!!!
-- Dennis Zongker
GaryK
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9521 posts in 881 days
posted 322 days ago
I was wondering if anyone has made one of these yet?
If so I would like to see it.
Thanks
-- Gary, East TX -- The longest journey begins with a single step.
bigike
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185 posts in 181 days
posted 20 hours ago
instead i was just gonna ask u to make me one lol, no sa if i can get the time to i’ll try given the description u gave the only thing is i wont know how to use it?
-- Ike, Big Daddies Woodshop,www.icombadaniels@yahoo.com