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Hand made inlay tool

Project by GaryK posted 62 days ago 751 views 30 times favorited 41 comments Add to Favorites
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GaryK

8183 posts in 379 days


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inlay boxwood cocobolo brass stainless holly

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Hand made inlay tool Hand made inlay tool Hand made inlay tool Click the pictures to enlarge them

Ever since I saw Feb 2008 Fine Woodworking magazine with the guy doing the inlays, I got interested.
The tools are available on Lie-Nielson for $155 for two of their tools, but I decided to buy two replacement cutters for $10 each instead and make my own.

I decided to make both tools in one. I use the same head with the cutter and a different attachment depending on whether I am doing curves or straight lines along an edge. The one they sell is only about 5” long and I wanted to make something a little longer, so mine is about 18” long. At this point it seems a little long, but after using it for a while I can always cut it down.

I used two woods, cocobolo for the bar because it is hard and resists bending very well, and South American boxwood for the rest. I used that because it is very strong, tools well and is abrasion resistant. I also thought that they looked good together.

I use brass sheet to keep the adjustment screw from gouging the top of the bar, and stainless to hold the blade. I used stainless because that’s what I had and again I thought it looked good. The thumb screws are brass.

For the inlay I just band saw my own strips and run them through the drum sander to get them to thickness.
Holly is the only wood for the inlay as far as I’m concerned. For you base wood you either have to use dark wood or pre-stain/dye a lighter wood to get the contrast. If you stain it afterward the inlays will be too dark defeating the purpose.
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This is the setup for doing curves:
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This is for doing straight edges:
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This is my first test piece
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-- Gary, East TX -- The longest journey begins with a single step.


41 comments so far

View tenontim's profile

tenontim

620 posts in 135 days


posted 62 days ago

When are you going into the tool manufacturing business, K. That’s a terrific looking gauge. That’ll be in my favorites. Thanks for the post.

-- Tim -- http://tmuli.com

View trifern's profile

trifern

1920 posts in 158 days


posted 62 days ago

Gary, you truly are a master. Great job and thanks for the post.

-- Depend on the rabbit's foot if you will, but remember it didn't work for the rabbit.

View SteveKorz's profile (online now)

SteveKorz

616 posts in 105 days


posted 62 days ago

Wow, Gary, I’m always impressed. You have more talent in one of your fingernail clippings than I have in my whole body…

That looks very well done! I need to get a feb FWW now to see how to use it, or maybe you could do a short blog and show us. THANKS!!!!

—Steve

-- As iron sharpens iron, so one man sharpens another. (Proverbs 27:17)

View Kerry's profile

Kerry

91 posts in 181 days


posted 62 days ago

Looks great Gary. The few times I’ve done stringing like this I used a scratch stock to make the channel. It works fairly well, but you can end up with rough edges when cutting cross-grain. Your cutter will do that much better. Very nice,
Kerry

-- Alberta, Canada

View 3DBMe's profile

3DBMe

32 posts in 75 days


posted 62 days ago

Nice job. I like guys who make their own solutions!

-- "There are no mistakes, just fuel for winter"

View Joey's profile

Joey

150 posts in 206 days


posted 62 days ago

that’s great gary. I have that issue too. I never thought to try and make that myself. i’ll have to put that in my things to do down the road file.

-- Joey, Magee, Ms http://woodnwaresms.com

View TomK 's profile

TomK

337 posts in 265 days


posted 62 days ago

Looks like a manufactured tool, Gary. That is terrific!

-- North Texas

View Slacker's profile

Slacker

77 posts in 92 days


posted 62 days ago

That is too cool… where did you get the replacement cutters?

-- There are three kinds of people... those who can count, and those who can't

View CanadianWoodChuck's profile

CanadianWoodChuck

71 posts in 304 days


posted 62 days ago

Gary that looks great – I’ll have to get more details on this tool. The tools look manufactured. Thanks for sharing the information.

-- Canadian Wood Chuck (Bruce)

View jockmike2's profile

jockmike2

3830 posts in 637 days


posted 62 days ago

I don’t even know how to do inlay but I sure want to try. Maybe with something like this I could. I’ll have to find that issue also. thanks Gary. mike

-- Mike. Profisher50@yahoo.com

View darryl's profile

darryl

674 posts in 717 days


posted 62 days ago

where your test piece looks so nice, I can’t wait for you to post a completed project!
nice work all around.

-- ~ www.darrylmasterson.com ~ www.woodworkingdungeon.blogspot.com ~

View Grumpy's profile

Grumpy

3852 posts in 242 days


posted 62 days ago

Nice engineered tool Gary

-- Grumpy - "Always look on the bright side of life"- Monty Python

View Bob #2's profile

Bob #2

1635 posts in 412 days


posted 62 days ago

Shoot Gary, now I want something else! <g>
Very pro job.
Waht do you figure the cutters are made from?
They look like surgical stainless steel in the pictures. (A440) ???

Bob

-- A mind, like a home, is furnished by its owner

View Scott Bryan's profile

Scott Bryan

7806 posts in 213 days


posted 62 days ago

Gary,

Why am I not surprised at this well-engineered effort? Very nice job. You have both a functional piece and it is gorgeous as well.

Well done!!! You are an inspiration.

-- With God's help all things are possible- even woodworking. Woodworking is not just a hobby, it is an (expletive deleted) expensive hobby.

View blackcherry's profile

blackcherry

168 posts in 214 days


posted 62 days ago

It looks like a 20.00 order is in order…nice post Gary…Blkcherry

View miles125's profile

miles125

837 posts in 396 days


posted 62 days ago

Great looking tool!

-- miles125, Alabama.."Architecture is frozen music""

View Dusty56's profile

Dusty56

541 posts in 79 days


posted 62 days ago

absolutely incredible craftsmanship !

-- Dusty56@comcast.net

View fredf's profile

fredf

98 posts in 101 days


posted 62 days ago

Gary—It certainly is a beautiful piece of work.

How is the cutter different from an exacto type blade?? Just curious . . .

-- Fred, Springfield, Ma

View RAH's profile

RAH

215 posts in 268 days


posted 62 days ago

I’d like to be a fly on the wall and just watch you work, nice work.

-- Ron Central, CA

View USCJeff's profile

USCJeff

754 posts in 459 days


posted 62 days ago

Just echoing everyone else, very impressive. Could use one myself.

-- Jeff, South Carolina

View Woodhacker's profile (online now)

Woodhacker

327 posts in 114 days


posted 62 days ago

Very nice Gary. I’ve been looking at the Lie Nielsen versions since they came out with them. I just noticed they put a notice on their webpage indicating they’re backlogged because of high demand. Perhaps you should start competing with them.

That’s a great looking tool, and has started me wondering if I dare try this myself.

Thanks for posting it.

-- Martin, Kansas

View John Gray's profile

John Gray

479 posts in 276 days


posted 61 days ago

I’m impressed, GREAT WORK!!!!

-- Only the Shadow knows....................

View Karson's profile

Karson

11554 posts in 791 days


posted 61 days ago

Great looking tool Gary. And a nice engineering job.

-- Karson Southern Delaware karson_morrison@bigfoot.com

View Douglas Bordner's profile

Douglas Bordner

2261 posts in 454 days


posted 61 days ago

Fine looking tool, made with your usual panache and attention to eye-pleasing detail for it’s own sake. Go, Inspector Gadget, go.

-- "Bordnerizing" perfectly good lumber for over a decade.

View BrianM's profile

BrianM

114 posts in 143 days


posted 61 days ago

That’s a great idea Gary. It’s always a pleasure to use a tool you made.

I would love to see a video of it in action.

Thanks

-- There is no such thing as scrap wood!, http://www.saltrivergallery.com

View jjohn's profile

jjohn

397 posts in 104 days


posted 61 days ago

Allow me to put in my two cents worth. I L I K E T H E M !!! You keep it up and I’m going to put you up next to Norm and David. Which in my world is a high pedestal.

I like making my own jigs and such. Get almost the same pleasure as building a piece of furniture. And I get to see and use them regularly where one of my projects may never be seen again. Great looking tools. Please do a step by step tutorial on how you use them and putting in the inlay.

-- JJohn

View Damian Penney's profile

Damian Penney

592 posts in 382 days


posted 61 days ago

These are really great Gary, I was going to buy a set at the Lie-Nielsen show until I saw how much they were asking for them! Using the replacement cutters is a great idea though. There version uses extension bars, so if yours feels to unwieldly at 18” perhaps you could look at going that route. Really nice though.

-- I am always doing that which I can not do, in order that I may learn how to do it. - Pablo Picasso

View motthunter's profile

motthunter

956 posts in 190 days


posted 61 days ago

the master at work

-- making sawdust....

View Blake's profile

Blake

1811 posts in 265 days


posted 61 days ago

So cool, Gary.

-- Dust collectors suck.

View GaryK's profile

GaryK

8183 posts in 379 days


posted 61 days ago

Bob #2 – Not sure what material the cutter is made from.

Fredf – It’s thicker and has two cutting edges. One for each side of the groove.

-- Gary, East TX -- The longest journey begins with a single step.

View WayneC's profile

WayneC

5693 posts in 488 days


posted 61 days ago

Sweet.

-- We must guard our enthusiasm as we would our life - James Krenov

View Dorje's profile

Dorje

1695 posts in 387 days


posted 60 days ago

now we’re talking…

-- Dorje (pronounced "door-jay"), Seattle, WA

View Les Hastings's profile

Les Hastings

359 posts in 164 days


posted 60 days ago

Well done Gary!

-- Les, Wichita, Ks. (I'd rather be covered in saw dust!)

View RusticElements's profile

RusticElements

117 posts in 116 days


posted 60 days ago

I bookmarked this one. I made something similar a while back. The fact that I didn’t post it here tells you how it turned out :(. I’m going to have to try again with your picture in front of me.

-- Michael R. Harvey - Brewster, NY - RusticElementArt.com - SpaceAware.org - AnConn.com

View thetimberkid's profile

thetimberkid

348 posts in 94 days


posted 60 days ago

Nice job!

Thanks for the post

Callum

-- There is no such thing as a mistake....just a design modification

View John Fry's profile

John Fry

63 posts in 91 days


posted 60 days ago

Very, very, nice, Gary…...

So where do I place my order?? :-)

-- John, Chisel and Bit Custom Crafted Furniture, www.chiselandbit.com

View GaryK's profile

GaryK

8183 posts in 379 days


posted 60 days ago

The next time I have a project that I use this, I will write a blog about it. Maybe even a small video.

-- Gary, East TX -- The longest journey begins with a single step.

View YorkshireStewart's profile

YorkshireStewart

571 posts in 292 days


posted 59 days ago

Beautifully done Gary and what a $aving!

-- Res severa verum gaudium - True pleasure is a serious business.

View Billp's profile

Billp

195 posts in 590 days


posted 59 days ago

You should have your own woodworking show.

-- Billp

View rtb's profile

rtb

64 posts in 104 days


posted 57 days ago

Do you ever get headaches just from thinking up all of this stuff ?

-- RTB. "dumb animals are not stupid they simply can't talk "

View sharad's profile

sharad

244 posts in 195 days


posted 55 days ago

You have made a superb tool with enviable look. Inlaying was something I never thought of doing
because of cost involved. You have given us means to try this art. I am eagerly waiting for a blog from u on this topic. Let many more ideas come from your fertile brain.
Sharad

-- patanjali

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