| Project by GaryK | posted 62 days ago | 751 views | 30 times favorited | 41 comments | ![]() |
Ever since I saw Feb 2008 Fine Woodworking magazine with the guy doing the inlays, I got interested.
The tools are available on Lie-Nielson for $155 for two of their tools, but I decided to buy two replacement cutters for $10 each instead and make my own.
I decided to make both tools in one. I use the same head with the cutter and a different attachment depending on whether I am doing curves or straight lines along an edge. The one they sell is only about 5” long and I wanted to make something a little longer, so mine is about 18” long. At this point it seems a little long, but after using it for a while I can always cut it down.
I used two woods, cocobolo for the bar because it is hard and resists bending very well, and South American boxwood for the rest. I used that because it is very strong, tools well and is abrasion resistant. I also thought that they looked good together.
I use brass sheet to keep the adjustment screw from gouging the top of the bar, and stainless to hold the blade. I used stainless because that’s what I had and again I thought it looked good. The thumb screws are brass.
For the inlay I just band saw my own strips and run them through the drum sander to get them to thickness.
Holly is the only wood for the inlay as far as I’m concerned. For you base wood you either have to use dark wood or pre-stain/dye a lighter wood to get the contrast. If you stain it afterward the inlays will be too dark defeating the purpose.
.
This is the setup for doing curves:
.
.
This is for doing straight edges:
.
.
This is my first test piece
.
-- Gary, East TX -- The longest journey begins with a single step.
Your Online Shop - Your Support Is Greatly Appreciated - Your Woodworking Showcase - 3 Ways To Help, Financially - Your Woodworking Community

























41 comments so far
tenontim
home | projects | blog
620 posts in 135 days
posted 62 days ago
When are you going into the tool manufacturing business, K. That’s a terrific looking gauge. That’ll be in my favorites. Thanks for the post.
-- Tim -- http://tmuli.com
trifern
home | projects | blog
1920 posts in 158 days
posted 62 days ago
Gary, you truly are a master. Great job and thanks for the post.
-- Depend on the rabbit's foot if you will, but remember it didn't work for the rabbit.
SteveKorz
home | projects | blog
616 posts in 105 days
posted 62 days ago
Wow, Gary, I’m always impressed. You have more talent in one of your fingernail clippings than I have in my whole body…
That looks very well done! I need to get a feb FWW now to see how to use it, or maybe you could do a short blog and show us. THANKS!!!!
—Steve
-- As iron sharpens iron, so one man sharpens another. (Proverbs 27:17)
Kerry
home | projects | blog
91 posts in 181 days
posted 62 days ago
Looks great Gary. The few times I’ve done stringing like this I used a scratch stock to make the channel. It works fairly well, but you can end up with rough edges when cutting cross-grain. Your cutter will do that much better. Very nice,
Kerry
-- Alberta, Canada
3DBMe
home | projects | blog
32 posts in 75 days
posted 62 days ago
Nice job. I like guys who make their own solutions!
-- "There are no mistakes, just fuel for winter"
Joey
home | projects | blog
150 posts in 206 days
posted 62 days ago
that’s great gary. I have that issue too. I never thought to try and make that myself. i’ll have to put that in my things to do down the road file.
-- Joey, Magee, Ms http://woodnwaresms.com
TomK
home | projects | blog
337 posts in 265 days
posted 62 days ago
Looks like a manufactured tool, Gary. That is terrific!
-- North Texas
Slacker
home | projects | blog
77 posts in 92 days
posted 62 days ago
That is too cool… where did you get the replacement cutters?
-- There are three kinds of people... those who can count, and those who can't
CanadianWoodChuck
home | projects | blog
71 posts in 304 days
posted 62 days ago
Gary that looks great – I’ll have to get more details on this tool. The tools look manufactured. Thanks for sharing the information.
-- Canadian Wood Chuck (Bruce)
jockmike2
home | projects | blog
3830 posts in 637 days
posted 62 days ago
I don’t even know how to do inlay but I sure want to try. Maybe with something like this I could. I’ll have to find that issue also. thanks Gary. mike
-- Mike. Profisher50@yahoo.com
darryl
home | projects | blog
674 posts in 717 days
posted 62 days ago
where your test piece looks so nice, I can’t wait for you to post a completed project!
nice work all around.
-- ~ www.darrylmasterson.com ~ www.woodworkingdungeon.blogspot.com ~
Grumpy
home | projects | blog
3852 posts in 242 days
posted 62 days ago
Nice engineered tool Gary
-- Grumpy - "Always look on the bright side of life"- Monty Python
Bob #2
home | projects | blog
1635 posts in 412 days
posted 62 days ago
Shoot Gary, now I want something else! <g>
Very pro job.
Waht do you figure the cutters are made from?
They look like surgical stainless steel in the pictures. (A440) ???
Bob
-- A mind, like a home, is furnished by its owner
Scott Bryan
home | projects | blog
7806 posts in 213 days
posted 62 days ago
Gary,
Why am I not surprised at this well-engineered effort? Very nice job. You have both a functional piece and it is gorgeous as well.
Well done!!! You are an inspiration.
-- With God's help all things are possible- even woodworking. Woodworking is not just a hobby, it is an (expletive deleted) expensive hobby.
blackcherry
home | projects | blog
168 posts in 214 days
posted 62 days ago
It looks like a 20.00 order is in order…nice post Gary…Blkcherry
miles125
home | projects | blog
837 posts in 396 days
posted 62 days ago
Great looking tool!
-- miles125, Alabama.."Architecture is frozen music""
Dusty56
home | projects | blog
541 posts in 79 days
posted 62 days ago
absolutely incredible craftsmanship !
-- Dusty56@comcast.net
fredf
home | projects | blog
98 posts in 101 days
posted 62 days ago
Gary—It certainly is a beautiful piece of work.
How is the cutter different from an exacto type blade?? Just curious . . .
-- Fred, Springfield, Ma
RAH
home | projects | blog
215 posts in 268 days
posted 62 days ago
I’d like to be a fly on the wall and just watch you work, nice work.
-- Ron Central, CA
USCJeff
home | projects | blog
754 posts in 459 days
posted 62 days ago
Just echoing everyone else, very impressive. Could use one myself.
-- Jeff, South Carolina
Woodhacker
home | projects | blog
327 posts in 114 days
posted 62 days ago
Very nice Gary. I’ve been looking at the Lie Nielsen versions since they came out with them. I just noticed they put a notice on their webpage indicating they’re backlogged because of high demand. Perhaps you should start competing with them.
That’s a great looking tool, and has started me wondering if I dare try this myself.
Thanks for posting it.
-- Martin, Kansas
John Gray
home | projects | blog
479 posts in 276 days
posted 61 days ago
I’m impressed, GREAT WORK!!!!
-- Only the Shadow knows....................
Karson
home | projects | blog
11554 posts in 791 days
posted 61 days ago
Great looking tool Gary. And a nice engineering job.
-- Karson Southern Delaware karson_morrison@bigfoot.com
Douglas Bordner
home | projects | blog
2261 posts in 454 days
posted 61 days ago
Fine looking tool, made with your usual panache and attention to eye-pleasing detail for it’s own sake. Go, Inspector Gadget, go.
-- "Bordnerizing" perfectly good lumber for over a decade.
BrianM
home | projects | blog
114 posts in 143 days
posted 61 days ago
That’s a great idea Gary. It’s always a pleasure to use a tool you made.
I would love to see a video of it in action.
Thanks
-- There is no such thing as scrap wood!, http://www.saltrivergallery.com
jjohn
home | projects | blog
397 posts in 104 days
posted 61 days ago
Allow me to put in my two cents worth. I L I K E T H E M !!! You keep it up and I’m going to put you up next to Norm and David. Which in my world is a high pedestal.
I like making my own jigs and such. Get almost the same pleasure as building a piece of furniture. And I get to see and use them regularly where one of my projects may never be seen again. Great looking tools. Please do a step by step tutorial on how you use them and putting in the inlay.
-- JJohn
Damian Penney
home | projects | blog
592 posts in 382 days
posted 61 days ago
These are really great Gary, I was going to buy a set at the Lie-Nielsen show until I saw how much they were asking for them! Using the replacement cutters is a great idea though. There version uses extension bars, so if yours feels to unwieldly at 18” perhaps you could look at going that route. Really nice though.
-- I am always doing that which I can not do, in order that I may learn how to do it. - Pablo Picasso
motthunter
home | projects | blog
956 posts in 190 days
posted 61 days ago
the master at work
-- making sawdust....
Blake
home | projects | blog
1811 posts in 265 days
posted 61 days ago
So cool, Gary.
-- Dust collectors suck.
GaryK
home | projects | blog
8183 posts in 379 days
posted 61 days ago
Bob #2 – Not sure what material the cutter is made from.
Fredf – It’s thicker and has two cutting edges. One for each side of the groove.
-- Gary, East TX -- The longest journey begins with a single step.
WayneC
home | projects | blog
5693 posts in 488 days
posted 61 days ago
Sweet.
-- We must guard our enthusiasm as we would our life - James Krenov
Dorje
home | projects | blog
1695 posts in 387 days
posted 60 days ago
now we’re talking…
-- Dorje (pronounced "door-jay"), Seattle, WA
Les Hastings
home | projects | blog
359 posts in 164 days
posted 60 days ago
Well done Gary!
-- Les, Wichita, Ks. (I'd rather be covered in saw dust!)
RusticElements
home | projects | blog
117 posts in 116 days
posted 60 days ago
I bookmarked this one. I made something similar a while back. The fact that I didn’t post it here tells you how it turned out :(. I’m going to have to try again with your picture in front of me.
-- Michael R. Harvey - Brewster, NY - RusticElementArt.com - SpaceAware.org - AnConn.com
thetimberkid
home | projects | blog
348 posts in 94 days
posted 60 days ago
Nice job!
Thanks for the post
Callum
-- There is no such thing as a mistake....just a design modification
John Fry
home | projects | blog
63 posts in 91 days
posted 60 days ago
Very, very, nice, Gary…...
So where do I place my order?? :-)
-- John, Chisel and Bit Custom Crafted Furniture, www.chiselandbit.com
GaryK
home | projects | blog
8183 posts in 379 days
posted 60 days ago
The next time I have a project that I use this, I will write a blog about it. Maybe even a small video.
-- Gary, East TX -- The longest journey begins with a single step.
YorkshireStewart
home | projects | blog
571 posts in 292 days
posted 59 days ago
Beautifully done Gary and what a $aving!
-- Res severa verum gaudium - True pleasure is a serious business.
Billp
home | projects | blog
195 posts in 590 days
posted 59 days ago
You should have your own woodworking show.
-- Billp
rtb
home | projects | blog
64 posts in 104 days
posted 57 days ago
Do you ever get headaches just from thinking up all of this stuff ?
-- RTB. "dumb animals are not stupid they simply can't talk "
sharad
home | projects | blog
244 posts in 195 days
posted 55 days ago
You have made a superb tool with enviable look. Inlaying was something I never thought of doing
because of cost involved. You have given us means to try this art. I am eagerly waiting for a blog from u on this topic. Let many more ideas come from your fertile brain.
Sharad
-- patanjali