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Hand made inlay tool

Project by GaryK posted 564 days ago 2504 views 64 times favorited 45 comments Add to Favorites Watch

Ever since I saw Feb 2008 Fine Woodworking magazine with the guy doing the inlays, I got interested.
The tools are available on Lie-Nielson for $155 for two of their tools, but I decided to buy two replacement cutters for $10 each instead and make my own.

I decided to make both tools in one. I use the same head with the cutter and a different attachment depending on whether I am doing curves or straight lines along an edge. The one they sell is only about 5” long and I wanted to make something a little longer, so mine is about 18” long. At this point it seems a little long, but after using it for a while I can always cut it down.

I used two woods, cocobolo for the bar because it is hard and resists bending very well, and South American boxwood for the rest. I used that because it is very strong, tools well and is abrasion resistant. I also thought that they looked good together.

I use brass sheet to keep the adjustment screw from gouging the top of the bar, and stainless to hold the blade. I used stainless because that’s what I had and again I thought it looked good. The thumb screws are brass.

For the inlay I just band saw my own strips and run them through the drum sander to get them to thickness.
Holly is the only wood for the inlay as far as I’m concerned. For you base wood you either have to use dark wood or pre-stain/dye a lighter wood to get the contrast. If you stain it afterward the inlays will be too dark defeating the purpose.
.

This is the setup for doing curves:
.

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This is for doing straight edges:
.

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This is my first test piece
.

-- Gary, East TX -- The longest journey begins with a single step.


45 comments so far

View tenontim's profile

tenontim

1319 posts in 637 days


posted 564 days ago

When are you going into the tool manufacturing business, K. That’s a terrific looking gauge. That’ll be in my favorites. Thanks for the post.

-- Tim -- http://tmuli.com

View trifern's profile

trifern

7894 posts in 660 days


posted 564 days ago

Gary, you truly are a master. Great job and thanks for the post.

-- My favorite piece is my last one, my best piece is my next one.

View SteveKorz's profile

SteveKorz

2030 posts in 606 days


posted 564 days ago

Wow, Gary, I’m always impressed. You have more talent in one of your fingernail clippings than I have in my whole body…

That looks very well done! I need to get a feb FWW now to see how to use it, or maybe you could do a short blog and show us. THANKS!!!!

—Steve

-- As iron sharpens iron, so one man sharpens another. (Proverbs 27:17) †

View Kerry's profile

Kerry

131 posts in 683 days


posted 564 days ago

Looks great Gary. The few times I’ve done stringing like this I used a scratch stock to make the channel. It works fairly well, but you can end up with rough edges when cutting cross-grain. Your cutter will do that much better. Very nice,
Kerry

-- Alberta, Canada

View 3DBMe's profile

3DBMe

41 posts in 577 days


posted 564 days ago

Nice job. I like guys who make their own solutions!

-- "There are no mistakes, just fuel for winter"

View Joey's profile

Joey

259 posts in 708 days


posted 564 days ago

that’s great gary. I have that issue too. I never thought to try and make that myself. i’ll have to put that in my things to do down the road file.

-- Joey, Magee, Ms http://woodnwaresms.com

View TomK 's profile

TomK

503 posts in 767 days


posted 564 days ago

Looks like a manufactured tool, Gary. That is terrific!

-- If you think healthcare is expensive now, wait until it's free! PJ O'Rourke

View Slacker's profile

Slacker

177 posts in 593 days


posted 564 days ago

That is too cool… where did you get the replacement cutters?

-- There are three kinds of people... those who can count, and those who can't

View CanadianWoodChuck's profile

CanadianWoodChuck

159 posts in 806 days


posted 564 days ago

Gary that looks great – I’ll have to get more details on this tool. The tools look manufactured. Thanks for sharing the information.

-- Canadian Wood Chuck (Bruce)

View jockmike2's profile (online now)

jockmike2

7299 posts in 1139 days


posted 564 days ago

I don’t even know how to do inlay but I sure want to try. Maybe with something like this I could. I’ll have to find that issue also. thanks Gary. mike

-- Mike. mwurm13@yahoo.com

View darryl's profile

darryl

1392 posts in 1219 days


posted 563 days ago

where your test piece looks so nice, I can’t wait for you to post a completed project!
nice work all around.

-- www.darrylmasterson.com ~ www.darrylmasterson.etsy.com

View Grumpy's profile

Grumpy

14915 posts in 743 days


posted 563 days ago

Nice engineered tool Gary

-- Grumpy - "Always look on the bright side of life"- Monty Python

View Bob #2's profile

Bob #2

3035 posts in 914 days


posted 563 days ago

Shoot Gary, now I want something else! <g>
Very pro job.
Waht do you figure the cutters are made from?
They look like surgical stainless steel in the pictures. (A440) ???

Bob

-- A mind, like a home, is furnished by its owner

View Scott Bryan's profile

Scott Bryan

20564 posts in 714 days


posted 563 days ago

Gary,

Why am I not surprised at this well-engineered effort? Very nice job. You have both a functional piece and it is gorgeous as well.

Well done!!! You are an inspiration.

-- With God's help all things are possible- even woodworking. Woodworking is not just a hobby, it is an (expletive deleted) expensive hobby.

View blackcherry's profile

blackcherry

730 posts in 715 days


posted 563 days ago

It looks like a 20.00 order is in order…nice post Gary…Blkcherry

View miles125's profile

miles125

1419 posts in 898 days


posted 563 days ago

Great looking tool!

-- miles125, Alabama.."Architecture is frozen music""

View Dusty56's profile

Dusty56

3458 posts in 580 days


posted 563 days ago

absolutely incredible craftsmanship !

-- You know you're getting old when you know the difference between you're (you are) and your (belonging to you) AND how to use them in a sentence .

View fredf's profile

fredf

319 posts in 602 days


posted 563 days ago

Gary—It certainly is a beautiful piece of work.

How is the cutter different from an exacto type blade?? Just curious . . .

-- Fred, Springfield, Ma

View RAH's profile

RAH

414 posts in 769 days


posted 563 days ago

I’d like to be a fly on the wall and just watch you work, nice work.

-- Ron Central, CA

View USCJeff's profile

USCJeff

899 posts in 961 days


posted 563 days ago

Just echoing everyone else, very impressive. Could use one myself.

-- Jeff, South Carolina

View Woodhacker's profile

Woodhacker

1145 posts in 616 days


posted 563 days ago

Very nice Gary. I’ve been looking at the Lie Nielsen versions since they came out with them. I just noticed they put a notice on their webpage indicating they’re backlogged because of high demand. Perhaps you should start competing with them.

That’s a great looking tool, and has started me wondering if I dare try this myself.

Thanks for posting it.

-- Martin, Kansas

View John Gray's profile

John Gray

1752 posts in 778 days


posted 563 days ago

I’m impressed, GREAT WORK!!!!

-- Only the Shadow knows....................

View Karson's profile

Karson

25795 posts in 1293 days


posted 563 days ago

Great looking tool Gary. And a nice engineering job.

-- What happens in the workshop stays in the workshop. No wait that doesn't sound right. Karson Southern Delaware karson_morrison@bigfoot.com †

View Douglas Bordner's profile (online now)

Douglas Bordner

3424 posts in 956 days


posted 563 days ago

Fine looking tool, made with your usual panache and attention to eye-pleasing detail for it’s own sake. Go, Inspector Gadget, go.

-- "Bordnerizing" perfectly good lumber for over a decade.

View BrianM's profile

BrianM

115 posts in 645 days


posted 563 days ago

That’s a great idea Gary. It’s always a pleasure to use a tool you made.

I would love to see a video of it in action.

Thanks

-- There is no such thing as scrap wood!, http://www.saltrivergallery.com

View jjohn's profile

jjohn

391 posts in 606 days


posted 563 days ago

Allow me to put in my two cents worth. I L I K E T H E M !!! You keep it up and I’m going to put you up next to Norm and David. Which in my world is a high pedestal.

I like making my own jigs and such. Get almost the same pleasure as building a piece of furniture. And I get to see and use them regularly where one of my projects may never be seen again. Great looking tools. Please do a step by step tutorial on how you use them and putting in the inlay.

-- JJohn

View Damian Penney's profile

Damian Penney

1030 posts in 884 days


posted 563 days ago

These are really great Gary, I was going to buy a set at the Lie-Nielsen show until I saw how much they were asking for them! Using the replacement cutters is a great idea though. There version uses extension bars, so if yours feels to unwieldly at 18” perhaps you could look at going that route. Really nice though.

-- I am always doing that which I can not do, in order that I may learn how to do it. - Pablo Picasso

View motthunter's profile

motthunter

2079 posts in 691 days


posted 563 days ago

the master at work

-- making sawdust....

View Blake's profile

Blake

2759 posts in 767 days


posted 563 days ago

So cool, Gary.

-- Check out my new website! http://www.blakeweberwoodworking.com

View GaryK's profile

GaryK

9521 posts in 881 days


posted 562 days ago

Bob #2 – Not sure what material the cutter is made from.

Fredf – It’s thicker and has two cutting edges. One for each side of the groove.

-- Gary, East TX -- The longest journey begins with a single step.

View WayneC's profile (online now)

WayneC

5966 posts in 990 days


posted 562 days ago

Sweet.

-- We must guard our enthusiasm as we would our life - James Krenov

View Dorje's profile

Dorje

1768 posts in 889 days


posted 562 days ago

now we’re talking…

-- Dorje (pronounced "door-jay"), Seattle, WA

View Les Hastings's profile

Les Hastings

953 posts in 666 days


posted 562 days ago

Well done Gary!

-- Les, Wichita, Ks. (I'd rather be covered in saw dust!)

View RusticElements's profile

RusticElements

166 posts in 618 days


posted 562 days ago

I bookmarked this one. I made something similar a while back. The fact that I didn’t post it here tells you how it turned out :(. I’m going to have to try again with your picture in front of me.

-- Michael R. Harvey - Brewster, NY - RusticElementArt.com - SpaceAware.org - AnConn.com

View thetimberkid's profile

thetimberkid

1944 posts in 596 days


posted 562 days ago

Nice job!

Thanks for the post

Callum

-- For wood working podcasts with a twist check out http://thetimberkid.com/

View John Fry's profile

John Fry

73 posts in 593 days


posted 562 days ago

Very, very, nice, Gary…...

So where do I place my order?? :-)

-- John, Chisel and Bit Custom Crafted Furniture, www.chiselandbit.com

View GaryK's profile

GaryK

9521 posts in 881 days


posted 562 days ago

The next time I have a project that I use this, I will write a blog about it. Maybe even a small video.

-- Gary, East TX -- The longest journey begins with a single step.

View YorkshireStewart's profile

YorkshireStewart

782 posts in 794 days


posted 561 days ago

Beautifully done Gary and what a $aving!

-- Res severa verum gaudium - True pleasure is a serious business. http://www.folksy.com/shops/TreeGems

View Billp's profile

Billp

329 posts in 1092 days


posted 560 days ago

You should have your own woodworking show.

-- Billp

View rtb's profile

rtb

678 posts in 606 days


posted 559 days ago

Do you ever get headaches just from thinking up all of this stuff ?

-- RTB. "dumb animals are not stupid they simply can't talk "

View sharad's profile

sharad

704 posts in 697 days


posted 557 days ago

You have made a superb tool with enviable look. Inlaying was something I never thought of doing
because of cost involved. You have given us means to try this art. I am eagerly waiting for a blog from u on this topic. Let many more ideas come from your fertile brain.
Sharad

-- patanjali

View GaryK's profile

GaryK

9521 posts in 881 days


posted 501 days ago

Well, I can tell you one thing. This won’t work very well at all on super hard wood unless you have a lot of time.

I tried it on some Santos Mahogany which is like 3 times harder than oak. The blade cuts but would take forever to get a groove deep enougn. I think I’ll stay away from Santos Mahogany.

For softer things like walnut, oak… it works fine.

-- Gary, East TX -- The longest journey begins with a single step.

View Dennis Zongker's profile

Dennis Zongker

1014 posts in 484 days


posted 483 days ago

That’s very cool. Good job!!!

-- Dennis Zongker

View GaryK's profile

GaryK

9521 posts in 881 days


posted 322 days ago

I was wondering if anyone has made one of these yet?

If so I would like to see it.

Thanks

-- Gary, East TX -- The longest journey begins with a single step.

View bigike's profile

bigike

185 posts in 181 days


posted 20 hours ago

instead i was just gonna ask u to make me one lol, no sa if i can get the time to i’ll try given the description u gave the only thing is i wont know how to use it?

-- Ike, Big Daddies Woodshop,www.icombadaniels@yahoo.com

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