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700 Crosses for Consecration Sunday

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Project by OttoH posted 11-16-2012 11:44 PM 1913 views 0 times favorited 12 comments Add to Favorites Watch

Our church recently had a building project to build a new Welcome Center on the front of the Sanctuary. In order to build the center they had to take down one of the treasured Oak Trees in the courtyard. In order to commemorate the Consecration I was tasked with making and engraving 700 crosses to give to the congregation this Sunday from the two of the Oak Tree branches.

First I cut the branches into useable lengths with my chainsaw, and split those in half on the band saw. I let the halves set for a few weeks before resawing them into 5/8 of an inch thick boards on the band saw. Once I cut the boards, I put them on the top shelf out of the way to cure for six weeks, spacing them with dowels so the air could circulate around them.

After curing them I squared them into 7/16 inch posts and cut them into 5 and 2 ½ inch lengths on the radial arm saw 20 at a time. I then built two dado sleds to cut the slots to join them together, I was able to do 24 posts at a time with the sleds.

I spent three evenings gluing them together and engraving them in the laser, I cut a template out of poster board that the crosses fit into and was able to engrave them 36 at a time, with a load / run / unload time of 40 minutes a batch.

It was a time consuming project, but it was a labor of love that I would be happy to take on again if the need ever arose.

-- I am responsible for how I respond to everything in my life - - Deadwood SD





12 comments so far

View Monty Queen's profile

Monty Queen

1585 posts in 1997 days


#1 posted 11-17-2012 12:31 AM

Wow thats a lot of crosses. You did a awesome job on them. I would not have the patience to do that many. Great job on the engraving too. Thanks for posting.

-- Monty Q, Columbia, South Carolina.

View wiswood2's profile

wiswood2

1128 posts in 2441 days


#2 posted 11-17-2012 02:06 AM

And I thought I was nuts making 6 of toys asnd joys big models at one time. You did a great job and for a good cause. but if you like what your doing it is a lot of fun.
Chuck

-- Chuck, wiswood2 www.wisconsinwoodchuck.com

View matt garcia's profile

matt garcia

1834 posts in 2417 days


#3 posted 11-17-2012 02:27 AM

If those were stars, you would have a galaxy!!!!

-- Matt Garcia Wannabe Period Furniture Maker, Houston TX

View a1Jim's profile

a1Jim

112818 posts in 2322 days


#4 posted 11-17-2012 02:31 AM

Wow that’s a true labor of love.

-- http://artisticwoodstudio.com Custom furniture

View Monte Pittman's profile

Monte Pittman

15450 posts in 1083 days


#5 posted 11-17-2012 04:27 AM

Awesome build. Takes a lot to keep your focus on a project like that.

-- Mother Nature created it, I just assemble it.

View Jim55's profile

Jim55

131 posts in 811 days


#6 posted 11-17-2012 06:50 AM

Very nicely done and very nice of you to do so. Frankly, I can’t see where Consecration is misspelled.

View workerinwood's profile

workerinwood

2713 posts in 1812 days


#7 posted 11-17-2012 02:59 PM

Well done!!

-- Jack, Albuquerque

View AAWW2005's profile

AAWW2005

101 posts in 1695 days


#8 posted 11-17-2012 05:34 PM

Very nice!

-- "Your Design or Mine!"

View Cozmo35's profile

Cozmo35

2199 posts in 1781 days


#9 posted 11-17-2012 11:18 PM

All I can say is “WOW!”

-- If you don't work, you don't eat!.....Garland, TX

View Knothead62's profile

Knothead62

2364 posts in 1706 days


#10 posted 11-19-2012 12:51 AM

Great project! My complements on the task and the reason for it.

View Nowa's profile

Nowa

10 posts in 825 days


#11 posted 11-21-2012 04:55 AM

really incredible. thanks for including photos of the tree. it puts things in perspective.

View Mojo1's profile

Mojo1

153 posts in 1435 days


#12 posted 11-21-2012 11:18 AM

Man thats a big project, would love to see pictures of your engraver.

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