| Project by OttoH | posted 187 days ago | 1334 views | 0 times favorited | 12 comments | ![]() |
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Our church recently had a building project to build a new Welcome Center on the front of the Sanctuary. In order to build the center they had to take down one of the treasured Oak Trees in the courtyard. In order to commemorate the Consecration I was tasked with making and engraving 700 crosses to give to the congregation this Sunday from the two of the Oak Tree branches.
First I cut the branches into useable lengths with my chainsaw, and split those in half on the band saw. I let the halves set for a few weeks before resawing them into 5/8 of an inch thick boards on the band saw. Once I cut the boards, I put them on the top shelf out of the way to cure for six weeks, spacing them with dowels so the air could circulate around them.
After curing them I squared them into 7/16 inch posts and cut them into 5 and 2 ½ inch lengths on the radial arm saw 20 at a time. I then built two dado sleds to cut the slots to join them together, I was able to do 24 posts at a time with the sleds.
I spent three evenings gluing them together and engraving them in the laser, I cut a template out of poster board that the crosses fit into and was able to engrave them 36 at a time, with a load / run / unload time of 40 minutes a batch.
It was a time consuming project, but it was a labor of love that I would be happy to take on again if the need ever arose.
-- I am responsible for how I respond to everything in my life - - Katy TX
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12 comments so far
Monty Queen
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1568 posts in 1422 days
#1 posted 187 days ago
Wow thats a lot of crosses. You did a awesome job on them. I would not have the patience to do that many. Great job on the engraving too. Thanks for posting.
-- Monty Q, Columbia, South Carolina.
wiswood2
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848 posts in 1866 days
#2 posted 187 days ago
And I thought I was nuts making 6 of toys asnd joys big models at one time. You did a great job and for a good cause. but if you like what your doing it is a lot of fun.
Chuck
-- Chuck, wiswood2 www.wisconsinwoodchuck.com
matt garcia
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1736 posts in 1842 days
#3 posted 187 days ago
If those were stars, you would have a galaxy!!!!
-- Matt Garcia Wannabe Period Furniture Maker, Houston TX
a1Jim
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87234 posts in 1747 days
#4 posted 187 days ago
Wow that’s a true labor of love.
-- W James Brokenbourgh Custom furniture maker http://artisticwoodstudio.com/
Monte Pittman
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7069 posts in 508 days
#5 posted 187 days ago
Awesome build. Takes a lot to keep your focus on a project like that.
-- Mother Nature created it, I just assemble it. - It's not ability that we often lack, but the patience to use our ability
Jim55
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125 posts in 236 days
#6 posted 187 days ago
Very nicely done and very nice of you to do so. Frankly, I can’t see where Consecration is misspelled.
workerinwood
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2491 posts in 1237 days
#7 posted 187 days ago
Well done!!
-- Jack, Albuquerque
AAWW2005
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94 posts in 1121 days
#8 posted 186 days ago
Very nice!
-- "Your Design or Mine!"
Cozmo35
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2138 posts in 1206 days
#9 posted 186 days ago
All I can say is “WOW!”
-- If you don't work, you don't eat!.....Garland, TX
Knothead62
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1694 posts in 1131 days
#10 posted 185 days ago
Great project! My complements on the task and the reason for it.
-- Regret- the feeling you get just after you do something really stupid.
Nowa
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6 posts in 250 days
#11 posted 183 days ago
really incredible. thanks for including photos of the tree. it puts things in perspective.
Mojo1
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140 posts in 860 days
#12 posted 183 days ago
Man thats a big project, would love to see pictures of your engraver.
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