|Project by kiefer||posted 11-04-2012 07:57 PM||2919 views||9 times favorited||10 comments|
I needed three doors for a project that needs to be inexpensive to build so MDF is .
A simple and fast way to make a frame and panel style door .
The door shown here has 2 1/2” styles and 3 1/2” rails which is a look that I have used for many years and still like .
Cut a piece of 3/8 MDF to a 1/4 ” oversize in height and width and overlay with a 3/8” MDF frame beveled to 30 Deg. Start with the styles and apply them with glue just slightly in from the edge and then cut the rails to fit and glue in place ,I don’t use clamps ,just rub the piece to spread the glue and let it set .
I like using my double bottom sled for this as I can set it zero clearence to the blade ( see pics and also my sled post ) http://lumberjocks.com/projects/61820
Once the glue has set I trim the door to finish size using the bottom panel as reference against the fence and sand and rout the edges .
A very quick and inexpensive door to make ,about 10 minutes a door .