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Project by kiefer posted 11-04-2012 07:57 PM 2459 views 9 times favorited 10 comments Add to Favorites Watch

I needed three doors for a project that needs to be inexpensive to build so MDF is .
A simple and fast way to make a frame and panel style door .
The door shown here has 2 1/2” styles and 3 1/2” rails which is a look that I have used for many years and still like .
Cut a piece of 3/8 MDF to a 1/4 ” oversize in height and width and overlay with a 3/8” MDF frame beveled to 30 Deg. Start with the styles and apply them with glue just slightly in from the edge and then cut the rails to fit and glue in place ,I don’t use clamps ,just rub the piece to spread the glue and let it set .
I like using my double bottom sled for this as I can set it zero clearence to the blade ( see pics and also my sled post )
Once the glue has set I trim the door to finish size using the bottom panel as reference against the fence and sand and rout the edges .
A very quick and inexpensive door to make ,about 10 minutes a door .

-- Kiefer 松

10 comments so far

View grandpasworkshop's profile


344 posts in 2867 days

#1 posted 11-04-2012 08:17 PM

I like this

-- Grandpaj

View Jim Jakosh's profile

Jim Jakosh

14375 posts in 2193 days

#2 posted 11-04-2012 09:14 PM

Nice one , Kiefer!!................Jim

-- Jim Jakosh.....Practical Wood Products...........Learn something new every day!! Variety is the Spice of Life!!

View jbschutz's profile


468 posts in 1779 days

#3 posted 11-04-2012 11:11 PM

OH, this is clever! The look is certainly panel door-ish, and since it will be painted, mdf is certainly a good choice of base materials. This one is going into the file for future reference.

-- jbschutz

View Roger's profile


17850 posts in 1892 days

#4 posted 11-04-2012 11:43 PM

very interesting

-- Roger from KY. Work/Play/Travel Safe.

View Daniel Wise's profile

Daniel Wise

107 posts in 2047 days

#5 posted 11-05-2012 01:15 AM

Wow, those look really good and I imagine they are pretty inexpensive too. This is one of those “that’s so simple, why didn’t i think of that” ideas.

View a1Jim's profile


113822 posts in 2665 days

#6 posted 11-05-2012 01:32 AM

quick and dirty but they will work.

-- Custom furniture

View redmen's profile


39 posts in 1116 days

#7 posted 11-07-2012 01:18 AM

Look great. Ran out and got a sheet of MDF and tried it myself. Thanks for the inspiration!

View mafe's profile


10541 posts in 2177 days

#8 posted 11-10-2012 11:47 AM

;-) clever.
Best thoughts,

-- MAD F, the fanatical rhykenologist and vintage architect. Democraticwoodworking.

View Roz's profile


1684 posts in 2874 days

#9 posted 11-11-2012 09:16 PM

This is good.

-- Terry Roswell, L.A. (Lower Alabama) "Life is what happens to you when you are making other plans."

View bluekingfisher's profile


1197 posts in 2067 days

#10 posted 10-22-2014 10:21 AM

I need to make a similar panel for a bedroom wardrone SWMBO wants. I was going to undertake the same, or similar procedure. I was going to round over the edge. however that would have neant coping the joint, which can be fussy.

I much prefer your solution, it’s quicker, andbetter looking.

Thanks for the inspiration.


-- No one plans to fail, they just, just fail to plan

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