LumberJocks

Turn a jig saw into a scroll saw, jig

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Project by Tedster posted 10-29-2012 04:45 PM 6636 views 5 times favorited 14 comments Add to Favorites Watch

Not having a band saw or scroll saw and needing to cut some simple profiles on wood no thicker than 3/4”, I got to work converting my cheap Skill jig saw into a bench-top scroll saw. The top is 1” thick particle board with black melamine finish, sanded, shellaced and waxed. You can see the 4 pegs. When the saw is placed in the jig and the top set in place, everything locks together to keep the saw in place. I lock the trigger in the on position and use the switched outlet (mounted on the work bench) to turn it off and on. I can duct tape my shop vac hose to the front to keep saw dust from falling into and clogging my jig saw. Note also the 25 lb. barbell weights… those are my shop made ‘dead-weight’ clamps. They come in real handy for holding stuff in place as glue dries. For tasks like this, I tend to glue everything up and let the glue dry before going back and adding screws for added strength. Bass ackward I know.. but it works! :)

-- I support the 28th Amendment. http://www.wolf-pac.com/28th





14 comments so far

View Monte Pittman's profile

Monte Pittman

15131 posts in 1060 days


#1 posted 10-29-2012 04:49 PM

Clever idea. Nice job.

-- Mother Nature created it, I just assemble it.

View Jim Jakosh's profile

Jim Jakosh

12004 posts in 1828 days


#2 posted 10-29-2012 05:02 PM

Way to go!!
Necessity is the mother of invention!!.....................Jim

-- Jim Jakosh.....Practical Wood Products...........Learn something new every day!! Variety is the Spice of Life!!

View FreddyS's profile

FreddyS

200 posts in 1496 days


#3 posted 10-29-2012 06:32 PM

Nice idea Ted, is the jig saw fastened or just resting in the jig?

-- Learning one thing at a time

View Mosquito's profile

Mosquito

5040 posts in 1015 days


#4 posted 10-29-2012 06:53 PM

So basically it’s a home made BladeRunner. Nice work, looks quite functional.

-- Mos - Twin Cities, MN -- Stanley #45 Evangelist - www.youtube.com/MosquitoMods

View Tedster's profile

Tedster

2272 posts in 933 days


#5 posted 10-29-2012 07:39 PM

BladeRunner! I was trying to remember what it’s called but had a mental block, so just called it a scroll saw. Thanks Mosquito, I can sleep now.

FreddyS, the saw rests in place but then adding the top locks everything into place. That’s what the small block by the handle of the saw is for, to keep the saw from slipping out the back.

-- I support the 28th Amendment. http://www.wolf-pac.com/28th

View clieb91's profile

clieb91

3300 posts in 2657 days


#6 posted 10-29-2012 09:27 PM

Nicely Done. My Grandfather uses a similar set up to cut his dollhouse parts out. I thing he honestly drilled a hole through his desk though and screwed the saw on. I like this better as you can still use the saw as needed.

CtL

-- Chris L. "Don't Dream it, Be it."- PortablePastimes.com (Purveyors of Portable Fun and Fidgets)

View patron's profile

patron

13145 posts in 2063 days


#7 posted 10-29-2012 09:32 PM

great innovation ted

well done

and you can use the barbell’s
to exerciser if the work is to easy now

-- david - only thru kindness can this world be whole . If we don't succeed we run the risk of failure. Dan Quayle

View NormG's profile

NormG

4402 posts in 1726 days


#8 posted 10-29-2012 10:58 PM

Wonderful idea, looks like you can put a fairly large piece of wood on there

-- Norman

View boxcarmarty's profile

boxcarmarty

9721 posts in 1082 days


#9 posted 10-29-2012 11:05 PM

Hey has anybody seen my jigsaw? I think I let Ted borrow it…..

Nice job wood Bro. You better get a patent on that thing before Stumpy sees it…..

-- My mind is like lighting, one brilliant flash, then its gone.....

View Dave's profile

Dave

11198 posts in 1562 days


#10 posted 10-29-2012 11:34 PM

Now that is using your noodle. Nice set up Ted.

-- Superdav "No matter where you go - there you are." http://chiselandforge.com

View Oldtool's profile

Oldtool

1888 posts in 913 days


#11 posted 10-30-2012 12:15 AM

Nice build, very creative. Necessity may be the mother of invention, but woodworkers are the brains.

-- "I am a firm believer in the people. If given the truth, they can be depended upon to meet any national crisis. The point is to bring them the real facts." - Abraham Lincoln

View Roger Clark aka Rex's profile

Roger Clark aka Rex

6940 posts in 2157 days


#12 posted 10-30-2012 04:09 AM

Cool idea Ted, nice job

-- Roger-R, Republic of Texas. "Always look on the Bright Side of Life" - An eyeball to eyeball confrontation with a blind person is as complete waste of Time.

View Tedster's profile

Tedster

2272 posts in 933 days


#13 posted 10-31-2012 01:09 AM

Thanks Rex :)

Dave, I used wood. I tried noodles but they kept flopping over.

Thanks David.

Marty, I loaned your jigsaw to Dave… or Jeff or Randy, I really don’t remember. Anyway, whoever it was promised to return it directly to you, unless somebody else wants to borrow it. I borrowed the one in the jig from somebody else. By the way, can I borrow your planer?

Everyone else, thanks for the comments. It doesn’t cut as well as a scroll saw, as the jigsaw blades aren’t quite as thin, but it works for my basic needs. Next I plan to convert a 3-14” power plane into a thickness planer. But do me a favor and don’t mention it to Marty.

-- I support the 28th Amendment. http://www.wolf-pac.com/28th

View mIps's profile

mIps

174 posts in 777 days


#14 posted 11-08-2012 09:14 PM

Ted: Nice version of this. I just made one as well. I would like a better view of how yours locks the jig saw in place as I am not really happy with mine. Also, how hard or easy is it to change blades?

-- Be honest, honorable, kind, work hard, and generally be awesome.

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