|Project by Ben||posted 10-29-2012 03:59 AM||1987 views||5 times favorited||19 comments|
This is the second saw I’ve made. Its a 24 in long rip saw filed with 5 points per inch. The blade is .020 inches thick (thin?). I realize this is pretty thin, but I had the metal so i figure i’d try it. So far I haven’t had any trouble with it.
The handle is made of zebra wood, and the brass screws and nuts I got at a local hardware store. Instead of buying split nuts, I just let in hex nuts and they work great and still look good in my opinion. To make the handle, I cut out the rough shape on my band saw and then went to town with a rasp. So far all I have is a four in one nicholson rasp from homedepot. I’m hoping to get a nice ariou rasp or two for christmas. I understand they cut really well.
The spring steel I got from mcmaster carr was bent, and without a back I had to try and develop some saw doctor techniques with my 25 pound anvil. I gotta say once i got a feel for it wasn’t too bad. I’m not sure I could repair a drastically bent blade, but i can definitely straighten a slightly curved one.
The teeth took forever to file out. I need to find some way to punch them out in the future. It took me probably 3 hours to file all of them. They are minimally set.
I was afraid I might ruin the blade if I tried to cut a saw nib, but i figure no self respecting saw of mine would be without. It was really quite easy with a triangle file. I just freehanded it, and again I think it came out great.
All in all, the saw is fantastic. Its a blast to use on my new saw bench.
As always, please feel free to critique, comment, or question.
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