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Mesquite Box

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Project by SawdustTX posted 666 days ago 1550 views 7 times favorited 12 comments Add to Favorites Watch

Made this about 20 years ago, one of my favorite projects ever. Wish I had better pictures. It was a gift for my brother-in-law, intended as a man’s jewelry box for stashing his watch, rings, wallet etc. It’s about 5” x 7”, and 2.5” tall.

The trick on this one was keeping every piece exactly where it came out of the original block, so the diagonal strips line up everywhere. If you get off just a little, it shows a lot at the other end.

Construction:
1. Glued up a few mesquite slabs into a solid block 3×6 x 8, then sliced it through twice diagonally and glued in the Imbuia strips. Milled it square and to final size. Routed all the edge roundovers and sanded everything.
2. Sliced off the lid and bottom, sanded
3. Cut out the center of the body, and then cut the ring tray out of the waste. Sanded the box insides and ring tray.
4. Cut rebates in the bottom inside edges of the body, cut the bottom piece down to match, sanded the bottom, and glued the bottom in, inset in the rebates.
5. Cut a dovetail slot in the side of the ring tray, all the way through.
6. Cut a dovetail key out of imbuia, with a small lip on the bottom to support the ring tray. Pinned the dovetail key to the box side with brass rod sanded flush.
7. Routed a recess inside the lid so it wasn’t just a flat slab, sanded it.
8. Mortised the lid and body for hinges, and attached the lid with brass hinges. When it closes, there is no air gap. I installed the hinges slightly angled toward each other, so they create friction and hold the lid up with no supports.

Total build time was 23 hours. (I’m slow).





12 comments so far

View HillbillyShooter's profile

HillbillyShooter

4482 posts in 917 days


#1 posted 666 days ago

Great design, very nicely done. Definetly a manly box.

-- John C. -- "Firearms are second only to the Constitution in importance; they are the peoples' liberty's teeth." George Washington

View BTKS's profile

BTKS

1967 posts in 2089 days


#2 posted 666 days ago

That is just plane COOL!

-- "Man's ingenuity has outrun his intelligence" (Joseph Wood Krutch)

View gfadvm's profile

gfadvm

10717 posts in 1315 days


#3 posted 666 days ago

Very cool design from my favorite wood. Kind of a bandsaw/router box. Great job on the build.

-- " I'll try to be nicer, if you'll try to be smarter" gfadvm

View mloy365's profile

mloy365

432 posts in 1755 days


#4 posted 666 days ago

That is just fine work and clever!

-- Mike - Northern Upper Michigan

View robert triplett's profile

robert triplett

1481 posts in 1730 days


#5 posted 666 days ago

Beautiful wood and nicely executed design. 23 hours isn’t too bad for such a nice project.

-- Robert, so much inspiration here, and so little time!

View Boxguy's profile

Boxguy

1440 posts in 893 days


#6 posted 666 days ago

TX, nice job. I always like to try to dissect the build before I read the write-up. You had me fooled at first, but once I noticed there were not mitered edges I was on the right track. This is a very deceptive band saw box. The routed top and the matching stripe on the tray are great ideas. It is difficult to tell from the photo, but my guess is that the tray slides down on a wedge-shaped holder screwed to the side. Did I get that right? Beautiful work and thanks for sharing it with us. Keep boxing and keep posting.

-- Big Al in IN

View Monte Pittman's profile

Monte Pittman

13732 posts in 963 days


#7 posted 666 days ago

Great work

-- Mother Nature created it, I just assemble it. - It's not ability that we often lack, but the patience to use our ability

View Roger's profile

Roger

14318 posts in 1429 days


#8 posted 666 days ago

Way kool. I really like the way that little box is stable, and removable. Gr8 design, and gr8 wood combos

-- Roger from KY. Work/Play/Travel Safe. Kentuk55@bellsouth.net

View Fishinbo's profile

Fishinbo

11216 posts in 801 days


#9 posted 665 days ago

Screaming of class and simplicity.

View BlueStingrayBoots's profile

BlueStingrayBoots

725 posts in 2627 days


#10 posted 664 days ago

Awesome! Thanks for posting. I am a wantin to make one of dose. Gonna take me some days though, there is just so much to appreciate during the process…. 8)

View Craig Havran's profile

Craig Havran

332 posts in 1237 days


#11 posted 664 days ago

I REALLY like that! I would love to have something like that for my stuff.

-- "There's plenty of time to read the instruction manual when you're laying in the hospital bed". - Dad

View webegone's profile

webegone

10 posts in 354 days


#12 posted 317 days ago

I can see why this is one of your favorite projects ever. This is one fine box.

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