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Crosscut Sled

Project by BarryW posted 580 days ago 1363 views 1 time favorited 6 comments Add to Favorites Watch

Yesterday, I did my first test runs cutting with my crosscut sled. It was off 1/32 over 10 inches. Not too accurate. In fact, disappointing. I thought that another board run through the jointer added with thumb screw micro-adjusters would be the trick. Let me think about that over night. Not a bad idea. Over night I realized I had 2 faces on my crosscut sled. If I turned it around…maybe the other side was square and would produce square results. That would mean I would have to change the router table/slotted section to the other side of the saw. (Yeah, a better saw with milled utility grooves would be the best…but no bucks.) So anyway, after dreaming and solving this problem all night, I went to garage and turned it around. First test…not great but promising. Maybe a better fence stop. Second test. And I threw my Starrett square on that block….well, for me it was accurate. Square…all four corners and across the faces and sides. Like it’s suppose to be. Problem solved. Third project down.

-- /\/\/\ BarryW /\/\/\ Stay so busy you don't have time to die.


6 comments so far

View brunob's profile

brunob

1476 posts in 1067 days


posted 580 days ago

Glad it worked out for you. Those sleds, properly aligned, are great.

-- Bruce from Central New York

View kenn's profile

kenn

218 posts in 618 days


posted 580 days ago

Good job, that sled is ready to be put to work.

-- Every cloud has a silver lining

View sandhill's profile

sandhill

608 posts in 822 days


posted 580 days ago

1/32” is close enough for me off the saw if thats the best I can get it. I am getting away from trying to get it perfect with a machine and now I use hand tools for a project after the machine cut and enjoy wood working much more since doing so. Most important though I have noticed a mark improvement in the quality and tolerance’s of my work since I made the change I also cut down the time I spend on set ups for machines. It turns out it does not take as long to build something and it comes out better with less stress.

-- Sell it here> http://woodworkerslist.com

View Scott Bryan's profile

Scott Bryan

20754 posts in 720 days


posted 580 days ago

Nice job, Barry.

You are ready to go to work now.

-- With God's help all things are possible- even woodworking. Woodworking is not just a hobby, it is an (expletive deleted) expensive hobby.

View unknownwoodworker's profile

unknownwoodworker

218 posts in 601 days


posted 579 days ago

Next time anyone makes one of these, look into Incra Miter Sliders. They are made of metal so expand and contract. They are also adjustable after you install them. That way if there not square at first, you can adjust them.

-- ??? My mistakes heat the house. It's very warm in here. ???

View teenagewoodworker's profile

teenagewoodworker

2482 posts in 666 days


posted 579 days ago

nice job Barry, its good that you were able to solve that problem. just like you did I always seem to solve problems in the night. (or realize the mistakes i made). Thanks for the post and great job!

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