| Project by DHS | posted 236 days ago | 1563 views | 7 times favorited | 22 comments | ![]() |
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I just joined my local woodworker’s association and the meeting this week includes a classic challenge – build something beautiful out of an 8-ft construction-grade 2×4. I recently read James Krenov’s book The Fine Art of Cabinet Making and, inspired by his description of a coopered cabinet, I decided to make one from this 2×4. Now, it occurred to me that Krenov might roll over in his grave at the idea that someone would copy his cabinet using a 2×4 but then I thought, maybe he could use the exercise.
I ripped sections of the 2×4 into 3/4” x 1.5” wide lengths and then ripped those at a 5 degree angle and glued them up to make the curved door. I probably should have glued them up in several parts, but I only had one day in the shop to finish the cabinet so I clamped all the pieces together in my end vise and draped SCUBA weight belts over the top to keep the whole curved structure aligned. It worked! I then planed the door to create a smooth, rounded surface. I also rounded the cabinet sides and cut a curved top and bottom to match the curve of the door. Krenov used dowels to hold his cabinet together, but I decided to experiment with sliding dovetails. My first. They worked OK, but next time perhaps I’ll get a tighter fit if I’m more patient. I had some material left over so I built a small shelf and carved a little door pull.
I finished the cabinet with a coat of paste wax that I thought would allow an unhindered view of the exquisite grain of this $1.53 2×4 from Lowes. You know, hardware included, this cabinet cost only ten bucks. I might start making more of my projects from this stuff.
-- Dave S., Bellingham, WA
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22 comments so far
MathewBounville
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2 posts in 596 days
#1 posted 236 days ago
That’s awesome! Nice to see what one can do with simple 2×4s.
patron
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12077 posts in 1513 days
#2 posted 236 days ago
just right
what a great build
what final dimensions did you get
-- david - only thru kindness can this world be whole . If we don't succeed we run the risk of failure. Dan Quayle
DHS
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88 posts in 1396 days
#3 posted 236 days ago
Hmmm… I didn’t do much measuring when I built this, let’s see…. I’ts about 14 inches tall, 10 inches wide, and about 4.5 inches deep.
-- Dave S., Bellingham, WA
patron
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12077 posts in 1513 days
#4 posted 236 days ago
thanks dave
it is bigger than i thought
a very useful size actually
-- david - only thru kindness can this world be whole . If we don't succeed we run the risk of failure. Dan Quayle
Monte Pittman
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7079 posts in 511 days
#5 posted 236 days ago
Pretty impressive build. Once again showing that regardless of wood type, it’s still the skill of the craftsman that makes a project.
-- Mother Nature created it, I just assemble it. - It's not ability that we often lack, but the patience to use our ability
Wdwerker
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304 posts in 406 days
#6 posted 236 days ago
Very creative use of a 2×4. I love seeing this sort of project, great ideas for 8/4 hardwood scrap in my cabinet shop.Now if I only had more time to work on my own projects…...
-- Fine Custom Woodwork since 1978
nuttree
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146 posts in 1496 days
#7 posted 236 days ago
VEry nice indeed – looks like you got your $10 worth :)
-- I only went out for a walk and finally concluded to stay out till sundown, for going out, I found, was really going in. -John Muir
Gene Howe
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3200 posts in 1601 days
#8 posted 236 days ago
I have long admired the design of that Krenov cabinet. You have rendered it exquisitly. And, as Monte so correctly observed, your craftsmanship elevates the materials.
Truely a beautiful piece.
-- Gene 'The true soldier fights not because he hates what is in front of him, but because he loves what is behind him.' G. K. Chesterton
joewilliams
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88 posts in 297 days
#9 posted 236 days ago
How did you smooth the inside of the curved door?
-- Joe - - - something witty should go here - - -
DHS
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88 posts in 1396 days
#10 posted 236 days ago
Joe – That is a very good question. I attempted to plane it by using a hand plane with a cambered blade, but that did not work well at all. (I think I’d need to build a plane with a curved sole that matched the inside radius.) So, I cheated. I used my random-orbital sander and held it at an angle so that the curvature of the sanding disk matched the inside of the door and sanded for a very long time. (It might have only been a few minutes, but I hate sanding so it seemed like a really long time.) In time I managed to get the inside reasonably smooth.
-- Dave S., Bellingham, WA
joewilliams
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88 posts in 297 days
#11 posted 236 days ago
Don’t recall what it’s called but I imagine one of those curved spoke shave thingys could do that too. I also wonder if there is some sort of tricky router jig that could be made to do this? I suppose a curved cabinet scraper for the final passes before hand sanding? Your ROS solution got the job done!
-- Joe - - - something witty should go here - - -
BTimmons
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1103 posts in 657 days
#12 posted 236 days ago
Fantastic work! It’s good to see that you don’t always have to shell out the big bucks on fancy lumber to make something really nice.
-- Brian in Arlington, TX - Laziness is the foundation of efficiency.
DHS
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88 posts in 1396 days
#13 posted 236 days ago
Hi Joe – Yeah, as I was sanding the inside of the door I was thinking, “I wish I knew how to use a spokeshave.”
-- Dave S., Bellingham, WA
madwilliamflint
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433 posts in 663 days
#14 posted 236 days ago
Nicely done. That’s a beautiful piece.
joewilliams
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88 posts in 297 days
#15 posted 236 days ago
spokeshave – Yeah…me too. Maybe I should get one first!
-- Joe - - - something witty should go here - - -
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