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Wood Electric Fan

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Project by Steve posted 09-07-2012 01:13 PM 2236 views 13 times favorited 20 comments Add to Favorites Watch

I built this wood fan from a single 2×4 for my local woodworking association’s 2×4 contest. I used the motor, switch, and power cord from a cheap plastic fan, but the rest is made of wood. I re-sawed the 2×4 into thinner boards, and then ran them through my thickness planer to final thickness. The sides are 1/2” thick and other frame parts are 1/4” thick. The fan blades are 1/8” thick. It works well and I can make different designs for the front grill for a different look or to improve the airflow. Click here to see my YouTube video of the build.

Update: My fan won 2nd place in the contest – Woohoo! The really cool clock won 1st place and the Tea Storage Case won 3rd place. I added pics of the other 2×4 projects so you can see them.

-- Steve in Lawrenceville, GA - http://www.TheCarmichaelWorkshop.com





20 comments so far

View BigDaddyO's profile

BigDaddyO

118 posts in 1496 days


#1 posted 09-07-2012 01:20 PM

That’s very cool. Was it hard to balance the fan blades?

-- www.bigdaddyoworkshop.com

View Sodabowski's profile

Sodabowski

2064 posts in 1552 days


#2 posted 09-07-2012 02:10 PM

Same question here :) way cool ;)

-- Holy scrap Barkman!

View Bagtown's profile

Bagtown

1712 posts in 2449 days


#3 posted 09-07-2012 02:55 PM

Nice one.

-- Mike - In Fort McMurray Alberta

View doncutlip's profile

doncutlip

2832 posts in 2275 days


#4 posted 09-07-2012 02:56 PM

Unique project, really cool

-- Don, Royersford, PA

View Steve's profile

Steve

136 posts in 915 days


#5 posted 09-07-2012 04:59 PM

Thanks! I just made sure the fan blades were all the same exact thickness and shape assuming they would balance. They are really light so that wasn’t an issue. The hard part was drilling a perfectly straight hole in the exact center of the wood shaft that the blades are glued to, so that it would not wobble.

-- Steve in Lawrenceville, GA - http://www.TheCarmichaelWorkshop.com

View Ethan Harris's profile

Ethan Harris

300 posts in 864 days


#6 posted 09-07-2012 05:12 PM

I think this is a great idea!

-- Ethan, CT: Check out my Small Business at http://www.spudwoodworks.com & also follow me on twitter https://twitter.com/Ethan_Woodworks

View dobiewon's profile

dobiewon

15 posts in 807 days


#7 posted 09-07-2012 07:47 PM

Real nice idea!

-- dobiewon

View steamfab's profile

steamfab

76 posts in 900 days


#8 posted 09-07-2012 08:30 PM

Innovative and inspirational.

View Surfside's profile

Surfside

3361 posts in 892 days


#9 posted 09-07-2012 08:34 PM

You’re quite a thinker! How did you come up with the idea? BTW, did you win the contest?

-- "someone has to be wounded for others to be saved, someone has to sacrifice for others to feel happiness, someone has to die so others could live"

View Dustmite97's profile

Dustmite97

430 posts in 1939 days


#10 posted 09-07-2012 09:00 PM

That sure is the coolest fan I’ve ever seen!

View Egor's profile

Egor

135 posts in 2669 days


#11 posted 09-07-2012 09:51 PM

Very cool. I may have to build one for my woodworking shop. I like how you designed it to change out the front to different designs…....

-- Brock, Illinois

View StumpyNubs's profile

StumpyNubs

6259 posts in 1519 days


#12 posted 09-07-2012 11:32 PM

This is a great idea, and a well made project! I’m very impressed!

-- It's the best woodworking show since the invention of wood... New episodes at: http://www.stumpynubs.com

View Kookaburra's profile

Kookaburra

748 posts in 943 days


#13 posted 09-08-2012 02:05 AM

I think this is wonderful too. But I am amused at the design you picked – it looks like hot flames to me! I think I would have picked leaves or falling water (not sure how you could do the latter though).

I might try one of these also – for me more likely to just replace the exterior because I am not sure I have the skill to balance the blades adequately. But so much more appealing than a big ol’ metal fan.

-- Kay - Just a girl who loves wood.

View StumpyNubs's profile

StumpyNubs

6259 posts in 1519 days


#14 posted 09-08-2012 02:22 AM

Maybe you should have made a design featuring an iceberg covered in ice cubes floating in a pool of ice water with ice cream on top. Then it would make you feel cooler simply by looking at it!

-- It's the best woodworking show since the invention of wood... New episodes at: http://www.stumpynubs.com

View SergeantSawDust's profile

SergeantSawDust

173 posts in 901 days


#15 posted 09-08-2012 11:45 AM

Excellent project and video!

-- Woodworking for the hobbyist woodworker. http://sergeantsawdust.com

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