| Project by Woodhacker | posted 585 days ago | 900 views | 10 times favorited | 24 comments | ![]() |
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This box was a birthday gift for one of my four sisters. At the time I wanted to try something with frame/panels, but also wanted to use some gaboon ebony I had on hand. This box was the result. Initially all the ebony corner posts were going to be “proud” of the frames a 1/16 inch, but because of a measurement error they needed to be flush. (always trying to find ways to cover my mistakes) Nearly all the joinery was done on my router table with the help of a hand made jig for the miter key slots. The frames are jatoba, with curly maple panels. The ebony was used to accent the joinery of the miter keys in the frames. The corner posts and frames are joined using mortise/tenons. The bottom is red oak and is rabbeted into the sides. The inlay in the top is ebony. My sister kids me that it looks like the crosses are sitting on a Nike Swoosh!….so much for my “artwork”.
The feet are cocobolo. The ebony handle is fastened by mortise/tenon joinery. For a lid “catch” I embedded a rare earth magnet in the lid and the top of the front of the box using CA glue that I mixed with Jatoba saw dust. All outer edges were beveled 1/8 in. wide at 45 deg. The base inside is overlayed with black non-stretchable felt. It’s finished with four coats of satin poly-blend, followed by hand rubbing with paste wax using 0000 steel wool.
Maybe my woodworking motto should be “Just do it”.
(I have another variation of this box I made for another sister)
-- Martin, Kansas






























24 comments so far
trifern
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7895 posts in 665 days
posted 585 days ago
Absolutely gorgeous box. That is one lucky sister.
-- My favorite piece is my last one, my best piece is my next one.
YorkshireStewart
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784 posts in 799 days
posted 585 days ago
You didn’t go for the simple approach with that box did you Martin? There must be more than fifty components to shape and fit. A delightful result! Just two more sisters to please?
-- Res severa verum gaudium - True pleasure is a serious business. http://www.folksy.com/shops/TreeGems
teenagewoodworker
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2482 posts in 666 days
posted 585 days ago
that is a ridiculously amazing box!!!! Its so beautiful. I’m sure that when your sister wakes up to that box everyday all she can do is smile. Thanks for the post!
Grumpy
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14932 posts in 748 days
posted 585 days ago
Excellent job Martin. You will probably make the other sisters envious.
-- Grumpy - "Always look on the bright side of life"- Monty Python
BobR
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137 posts in 882 days
posted 584 days ago
Very nice box. Must go close to taking out the award for a box with the most parts. It works though!
-- Bob
woodybits
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3 posts in 670 days
posted 584 days ago
Lovely box enjoy your timber contrast.dont worry about making small errors being able to cover them is what counts (as you have done) after all only you and the box know about them.Keep up the good work.
-- john,kiwi woody
Napaman
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3492 posts in 974 days
posted 584 days ago
very nice…i love the combination of woods…
-- Matt, Napa, CA...fun is beautiful...just trying to have some fun...
juniorjock
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790 posts in 663 days
posted 584 days ago
You’ve built a great looking box Martin, but for me, I love the keys in the miter joints. I can’t speak for everyone else, but I’d love to hear how you went about building this project….. maybe a blog or something…. (hint, hint)....... Thanks for the post.
JJ
-- JJ...... I guess you could say I'm a 54 year old "juniorjock". — Make things with wood.
CharlieM1958
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7670 posts in 1116 days
posted 584 days ago
Very striking design and great craftsmanship.
-- Charlie M. "Woodworking - patience = firewood"
Scott Bryan
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20744 posts in 719 days
posted 584 days ago
Martin,
You have designed and built a gorgeous box. You chose a nice combination of woods as well.
Thanks for the post.
-- With God's help all things are possible- even woodworking. Woodworking is not just a hobby, it is an (expletive deleted) expensive hobby.
ND2ELK
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6218 posts in 671 days
posted 584 days ago
Beautiful box! Great design and craftsmanship. Thanks for posting.
God Bless
tom
-- Mc Bridge Cabinets, Iowa
Dusty56
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3482 posts in 585 days
posted 584 days ago
Totally impressive work of art !!! I must admit though that after looking at the first pic before reading the story , that with those crosses on it , I thought it may have been a box for crematory ashes of a loved one….oooops , my bad !!! The finish is incredible and I wish I could see it in person…..thanks for posting this : )
-- You know you're getting old when you know the difference between you're (you are) and your (belonging to you) AND how to use them in a sentence .
Lip
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149 posts in 947 days
posted 584 days ago
Wonderful job Martin … I especially love the crosses on the lid and the knob …
-- Lip's Dysfuncational Firewood Farm, South Bend, IN
davidtheboxmaker
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372 posts in 703 days
posted 584 days ago
Great job Martin. I’m with juniorjock – how about a blog on this one. I’ve recently taken delivery of some of the special bubinga from Rockler and am thinking of making a panel style box to show it off, so I’ve been looking very closely at your box. Thanks for the post.
motthunter
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2079 posts in 696 days
posted 584 days ago
looks fantastic
-- making sawdust....
Woodhacker
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1145 posts in 621 days
posted 583 days ago
Thanks to each of you for your interest and comments.
Dusty56 – I had to laugh reading yours…because now that you mentioned it…it does kind of look like a box for crematory ashes.
juniorjock & dantheboxmaker – OK Ive started working on the text for a blog and I have a few more pictures I’ll try to include. I’m pretty new on this site but I’ll try it and see what happens. If anyone has any pointers for “first time bloggers” I’d be happy to hear from you.
-- Martin, Kansas
odie
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1602 posts in 737 days
posted 583 days ago
Pointers (passed on to odie from Karson)
1. Use pictures (they do say 1000 words)
2. Use your word processor to get it perfect, then copy and paste it to your blog page. That way you can take you time getting it right instead of one long visit to your blog page.
3. Can I steal your box design ??? It’s bueatiful
-- Odie, Confucius say, "He who laughs at one's self is BUTT of joke". http://woodstermangotwood.blogspot.com/ (my funny blog)
Bradford
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787 posts in 720 days
posted 583 days ago
Nice work. I like this one.
-- so much wood, so little time. Bradford.
SPHinTampa
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155 posts in 583 days
posted 583 days ago
This box is really nice.
How did you do the inlay on the top? Did you rout it out using a pattern and an inlay bushing or cut and fit by hand. If you are posting a blog, I would be really curious to understand that part.
-- Shawn, I ask in order to learn
Woodhacker
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1145 posts in 621 days
posted 582 days ago
SPHinTampa: Thanks for your comment. I just finished my blog and posted it then saw your comment here. I didn’t include this part in the blog. The inlays I do are typically done without patterns, templates, etc. I start with the inlay (ebony crosses in this case) I drew the pattern on the ebony and cut it out using a scroll saw. The ebony was about 3/16 inch thick when I started…so it’s more than just a veneer. Once all the edges of the inlay are smoothed with files/sanding I traced the inlay onto the maple panel using a very fine, sharp knife. I do this initially very lightly to ensure no slipping. Then I go over it again with firmer pressure to establish the outline in the maple. At that point I remove the inlay from the top (I usually use small pieces of double sided tape to keep in place for tracing). Then I freehand cut the recess interior using a trim router with a 1/8 inch bit, being very careful to keep inside the outline. The depth is about 1/8 inch deep so when the inlay is glued in place it’s slightly higher than the maple surface. Once the routing is done I resort to small chisels and flexcut gouges to clean out the remaining recess material from it’s perimeter. Much if this is done using a chisel or flexcut gouge pushing down vertically right on the outline…using whatever chisel or gouge best fits the coutour of the shape of the outline. The next step is dry fitting and making any minor adjustments to either the inlay or the recess until the inlay seats properly. I glue and clamp in place. For something this small I used CA glue and I always mix sawdust from the darker colored wood with the glue to hide any gaps that may be present. Once the glue is cured all that remains is to plane and/or sand smooth to the maple surface.
-- Martin, Kansas
Woodhacker
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1145 posts in 621 days
posted 582 days ago
Odie, thanks for the tips (and thanks to Karson). It looks like it worked! I used Word initially… that was/is a good idea….and yes…feel free to “steal” this design.
-- Martin, Kansas
USCJeff
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901 posts in 966 days
posted 578 days ago
Love the exploded view. I’ll have to remmeber to take those shots. They say so much about how things went down. Well done.
-- Jeff, South Carolina
mcoyfrog
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824 posts in 492 days
posted 219 days ago
Very busy but it works oh sooooo good
-- Wood and Glass they kick (well you know) Have a great day - Dug
Douglas Bordner
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3427 posts in 961 days
posted 219 days ago
Another winner, Martin! As noted the easy path is not your path, and we are the more fortunate for that.
-- "Bordnerizing" perfectly good lumber for over a decade.