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Nine More Clamps

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Project by Dave Rutan posted 09-01-2012 11:33 AM 8922 views 68 times favorited 32 comments Add to Favorites Watch

A friend of mine let me raid some of his wood supply because he had no plans to use it. They were long pieces of pine, about 5-6 feet and I wanted to use them to make more of my clamps. I ripped them to 1-5/8 in. and cut them to the lengths for the bar, jaw, caul, and stop. I had to dip into my own supply to get the number of clamps I planned to make.

Between the cutting, milling, gluing, sanding and finishing, this punctuated with more mundane yard work, I got nine clamps made, 4 two footer (two foot holding capacity), 4 three footers, and one four footer (to add to the 3 four footers I previously made.)

Each of these clamps weighs less than two pounds yet has enough strength to hold pieces together while the glue dries.

I’ve created a pdf file with instructions and photos of how to build this clamp. The file can be found here.

-- - Ni faru ion el ligno!





32 comments so far

View MichaelT77's profile

MichaelT77

111 posts in 765 days


#1 posted 09-01-2012 11:52 AM

I like them. Very clever.

-- Michael T, Pittsburgh, PA

View whitebeast88's profile

whitebeast88

3524 posts in 843 days


#2 posted 09-01-2012 12:46 PM

love them.nice job

-- Marty.Athens,AL

View alekhine's profile (online now)

alekhine

49 posts in 1212 days


#3 posted 09-01-2012 12:53 PM

Nice clamps and very good design.

-- Efe Yaparoglu ,Izmir.... Not getting what u wished is a sign that there is something better behind.

View derosa's profile

derosa

1556 posts in 1488 days


#4 posted 09-01-2012 12:58 PM

Your solution for the attachment of the handle is the best I’ve ever seen on this style clamp and seems like the obvious solution now that you’ve shown it. Really nice pieces.

-- --Rev. Russ in NY-- A posse ad esse

View Dave Rutan's profile

Dave Rutan

326 posts in 841 days


#5 posted 09-01-2012 02:56 PM

That handle is actually Mark II. The Mark I was more of a spinner, like you see on a C-clamp. This one acts as a spinner or a twist grip, depending on how you use it.

-- - Ni faru ion el ligno!

View luv2learn's profile

luv2learn

1700 posts in 956 days


#6 posted 09-01-2012 03:59 PM

I will have to second derosa’s comment. Now that you have shown how you made the handles I’m thinking how simple and how cool is that!! Great job on the clamps.

-- Lee - Northern idaho~"If the women don't find you handsome, at least they ought to find you handy"~ Red Green

View MonteCristo's profile

MonteCristo

2097 posts in 841 days


#7 posted 09-01-2012 06:42 PM

Bessey look out !

-- Dwight - "Free legal advice available - contact Dewey, Cheetam & Howe""

View pbjguy's profile

pbjguy

45 posts in 1336 days


#8 posted 09-01-2012 09:32 PM

looks great. Why the angle on the bottom of clamp. Your top looks square but looks like 4 or 5 degrees on the bottom ? thanks

-- pbjguy1@aol.com

View Dave Rutan's profile

Dave Rutan

326 posts in 841 days


#9 posted 09-02-2012 12:23 AM

pbjguy, The angle is to compensate for the movement of that jaw stop. It helps keep the clamping surface of the jaws parallel.

-- - Ni faru ion el ligno!

View AngieO's profile

AngieO

1170 posts in 800 days


#10 posted 09-02-2012 01:13 AM

These are great

View dnick's profile

dnick

922 posts in 1035 days


#11 posted 09-02-2012 03:28 AM

You are giving me some really good ideas here. Thank you.

-- dnick, North Hollywood, Ca.

View Daniel Wise's profile

Daniel Wise

107 posts in 1613 days


#12 posted 09-02-2012 04:24 AM

Fantastic! The only other way to get some serious length with clamps is to use pipe clamps (which I’m not fond of at all). These are a great solution. Do you see much flex or bowing with the pine?

View rance's profile

rance

4132 posts in 1813 days


#13 posted 09-02-2012 05:28 AM

The first wooden clamp I thought was worth duplicating. Well done.

-- Backer boards, stop blocks, build oversized, and never buy a hand plane--

View majuvla's profile

majuvla

3416 posts in 1520 days


#14 posted 09-02-2012 08:44 AM

Very interesting and useful project for small amount of money I soppose.

-- Ivan, Croatia, Wooddicted

View Dave Rutan's profile

Dave Rutan

326 posts in 841 days


#15 posted 09-02-2012 10:16 AM

Daniel Wise, As long as the clamp is used to hold two boards together and not to try cranking the edges together they work great.

-- - Ni faru ion el ligno!

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