| Project by Dave Rutan | posted 264 days ago | 4003 views | 54 times favorited | 32 comments | ![]() |
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A friend of mine let me raid some of his wood supply because he had no plans to use it. They were long pieces of pine, about 5-6 feet and I wanted to use them to make more of my clamps. I ripped them to 1-5/8 in. and cut them to the lengths for the bar, jaw, caul, and stop. I had to dip into my own supply to get the number of clamps I planned to make.
Between the cutting, milling, gluing, sanding and finishing, this punctuated with more mundane yard work, I got nine clamps made, 4 two footer (two foot holding capacity), 4 three footers, and one four footer (to add to the 3 four footers I previously made.)
Each of these clamps weighs less than two pounds yet has enough strength to hold pieces together while the glue dries.
I’ve created a pdf file with instructions and photos of how to build this clamp. The file can be found here.
-- Beware the flying swarf!
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32 comments so far
MichaelT77
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57 posts in 283 days
#1 posted 264 days ago
I like them. Very clever.
-- Michael T, Pittsburgh, PA
whitebeast88
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1870 posts in 361 days
#2 posted 264 days ago
love them.nice job
-- It don't have to be straight,it's just a suggestion!!!
alekhine
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41 posts in 729 days
#3 posted 264 days ago
Nice clamps and very good design.
-- Efe Yaparoglu ,Izmir.... Not getting what u wished is a sign that there is something better behind.
derosa
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1472 posts in 1006 days
#4 posted 264 days ago
Your solution for the attachment of the handle is the best I’ve ever seen on this style clamp and seems like the obvious solution now that you’ve shown it. Really nice pieces.
-- --Rev. Russ in NY-- A posse ad esse
Dave Rutan
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122 posts in 359 days
#5 posted 264 days ago
That handle is actually Mark II. The Mark I was more of a spinner, like you see on a C-clamp. This one acts as a spinner or a twist grip, depending on how you use it.
-- Beware the flying swarf!
luv2learn
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766 posts in 473 days
#6 posted 264 days ago
I will have to second derosa’s comment. Now that you have shown how you made the handles I’m thinking how simple and how cool is that!! Great job on the clamps.
-- Lee~"If the women don't find you handsome, at least they ought to find you handy"~ Red Green
MonteCristo
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2061 posts in 359 days
#7 posted 264 days ago
Bessey look out !
-- Dwight - "Free legal advice available - contact Dewey, Cheetam & Howe""
pbjguy
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42 posts in 854 days
#8 posted 264 days ago
looks great. Why the angle on the bottom of clamp. Your top looks square but looks like 4 or 5 degrees on the bottom ? thanks
-- pbjguy1@aol.com
Dave Rutan
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122 posts in 359 days
#9 posted 264 days ago
pbjguy, The angle is to compensate for the movement of that jaw stop. It helps keep the clamping surface of the jaws parallel.
-- Beware the flying swarf!
AngieO
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466 posts in 318 days
#10 posted 264 days ago
These are great
dnick
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582 posts in 553 days
#11 posted 263 days ago
You are giving me some really good ideas here. Thank you.
-- dnick, North Hollywood, Ca.
Daniel Wise
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107 posts in 1130 days
#12 posted 263 days ago
Fantastic! The only other way to get some serious length with clamps is to use pipe clamps (which I’m not fond of at all). These are a great solution. Do you see much flex or bowing with the pine?
rance
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3856 posts in 1331 days
#13 posted 263 days ago
The first wooden clamp I thought was worth duplicating. Well done.
-- Backer boards, stop blocks, build oversized, and never buy a hand plane--
majuvla
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1583 posts in 1038 days
#14 posted 263 days ago
Very interesting and useful project for small amount of money I soppose.
-- Ivan, Croatia, Wooddicted
Dave Rutan
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122 posts in 359 days
#15 posted 263 days ago
Daniel Wise, As long as the clamp is used to hold two boards together and not to try cranking the edges together they work great.
-- Beware the flying swarf!
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