| Project by Jim Jakosh | posted 267 days ago | 1307 views | 0 times favorited | 22 comments | ![]() |
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My son in law is a volunteer fireman and he just got a new truck and asked me if I could build a console for his light and siren controls. A wood project?? Of course!!
He brought me this cardboard template cut to fit the hump in the floor and I went from there with some 1/2” Baltic birch.
He had the truck with him so I used my copy cat to get the radius of the hump and changed the shape of the front piece with a radius on each side to make the console hug the floor.
The case is put together with lock miter joints on all the corners. Routing the angled edges on the sides was tricky because because the pusher I use for a square parts would no longer work. I had to push the piece half way through the cut and then add a 1/16” shim on the outfeed side of the fence to support it so it would not push into the cutter once it left the right half of the fence. It is glued with Titebond 3.
He wanted the front on pins to remove it rather than screws because the whole thing is going to be upholstered. So I put four brass bushings in the case and transferred their locations to the front which has 4 mating brass pins.
After cutting locations for all the components, I added a shelf for each one and then put sides on for reinforcement which have holes for mounting .
I’ll post a shot of it in the truck after it gets upholstered.
-- Jim Jakosh.....Practical Wood Products...........Learn something new every day!!
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22 comments so far
Sodabowski
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1821 posts in 1005 days
#1 posted 267 days ago
That stuff looks rock-solid!
-- Thomas - There is no such thing as a problem, there only are solutions.
rance
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3856 posts in 1332 days
#2 posted 267 days ago
Nice job with that one. It is nice to do things for other, just because we can.
-- Backer boards, stop blocks, build oversized, and never buy a hand plane--
Woodwrecker
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3008 posts in 1747 days
#3 posted 267 days ago
Great job Jim !
-- Eric
Doe
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262 posts in 1002 days
#4 posted 266 days ago
Nice job. What’s copy cat?
Thanks, Doe
-- Mother Nature talks, I try to listen
degoose
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6598 posts in 1527 days
#5 posted 266 days ago
Solid!
-- Drink twice... and don't bother to cut... @ larrysworkshop.wordpress.com For lovers of all things timber...
DBoltz
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119 posts in 551 days
#6 posted 266 days ago
Looks good. And functional. I also was wondering what a copy cat is.
-- Dan, Virginia Beach
majuvla
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1587 posts in 1039 days
#7 posted 266 days ago
Who wouldn’t do that for his son in law.Nice
-- Ivan, Croatia, Wooddicted
Roger
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9214 posts in 976 days
#8 posted 266 days ago
Nice build Jim. That will definitely hold up for a long long time. Thank your son-in-law for his service as a voluteer fireman.
-- Roger from KY. Work/Play/Travel Safe. Kentuk55@bellsouth.net
peteg
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2283 posts in 995 days
#9 posted 266 days ago
Funny thing aye Jim, when any of the family want anything customised they always come to the “go to” guy :: ))
I hope they have a long life as an ornament and not required in action :)
Pete
-- Pete G: If you always do what you always did you'll always get what you always got
Jim Jakosh
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7333 posts in 1277 days
#10 posted 266 days ago
Thanks for all the nice comments. It was fun to build! He is also a Marine who just like helping people.

For those who asked about the copy cat. Here is it in its normal state- just a bunch of small round rods:
Here it is copying the radius on my drill press table:


And here it is ready to trace on a mating piece:
-- Jim Jakosh.....Practical Wood Products...........Learn something new every day!!
Grumpy
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17849 posts in 2023 days
#11 posted 266 days ago
Good one Jim.
-- Grumpy - "Always look on the bright side of life"- Monty Python
harry1
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367 posts in 457 days
#12 posted 266 days ago
Handy fathers and fathers-in-law certainly do come have their place Jim. Another well made project. I too wondered what copycat was, downunder we know them as profile gauges.
-- Harry, Western Australia
AJswoodshop
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1039 posts in 448 days
#13 posted 265 days ago
Jim,
This is a very neat project! And the fact that you used miter joints instead of butt joints is great!
Keep up the good work,
AJ
-- If I can do it.....so can you! -AJswoodshop
Joe Lyddon
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6397 posts in 2224 days
#14 posted 265 days ago
Jim,
Looks good!
BEWARE!
Be sure it does NOT get in the way of a possible Gear Shift shaft, etc.
Looks like a really COOL way to have his equipment At Hand!
-- Have Fun! Joe Lyddon - Alta Loma, CA USA - Home: http://www.WoodworkStuff.net ... My Small Gallery: http://www.ncwoodworker.net/pp/showgallery.php?ppuser=1389&cat=500"
Woodbutcher3
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361 posts in 1059 days
#15 posted 258 days ago
I looked at this before, but wanted to look again.
I’m debating building a center console for our van. This gives me a good foundation to build on!
I have used a copy cat for a long time! Great tool. Although, I never had a name for it till now.
Tell that Marine Semper Fi.
-- Rod ~ There's never enough time to finish a project, but there's always time to start another one.
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