| Project by Mark A. DeCou | posted 1886 days ago | 4385 views | 0 times favorited | 7 comments | ![]() |
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If you are looking for an exact replica of the hard-to-find antique Puller Downers, you’ve come to the right spot.
Material Options:- Maple wood Puller Downer
- Poplar wood Puller Downer
- Black Walnut wood Puller Downer
- Kid’s Hat Size
- Small Size
- Medium Size
- Large Size
Items Available for Immediate Purchase at Etsy.com:
ALL HAT MAKING ITEMS THAT I HAVE IN STOCK
ARE LISTED IN MY ETSY.COM ONLINE SHOP, click here to check inventory
Email me: mark@decoustudio.com
website name: www.decoustudio.com
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Here is Hat Maker Tom Gomez of Premier Panama Hats showing how he uses my Puller Downer Tool to make a Straw Body Hat.
Here is a link to Tom's ebay Store
More Hatmaking Tool Videos from Tom Gomez:- Foot Tollikers: click here to see
- Kettle Curling Tool: click here to see one
- Puller Downer: click here to see one:
- Pusher Downer (Runner Downer): click to see one
- Rounding Jack: click here to see one
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Project Story:
In support of the custom hat makers, I have been asked to complete a product called a “Puller Downer.”
This tool is a boomerang shaped device that is used to pull the felt down tight during the blocking process. I’ve never done it, just had it demonstrated to me.
The old “Puller Downer” is a hard tool to find, and most of the time they are broken, or worn out, or splintering, which makes it difficult to use on the soft surface of an expensive hat.
So, a couple of artisan hat makers asked me to make an up-to-date version of the “Puller Downer” so that they could use it in their custom hat making work.
Here is a photo showing the old Antique pine wood Puller Downer on the far left, with my new Puller Downers made in Hard Maple in the middle, and White Birch on the far right.
Here is a closer view of my “signature” abalone dot, that I am putting on all of my hatmaking tools, just because it looks good to me.


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Artisan Hat Tools by Mark DeCou Studio
(Do you want to see More? Just follow these links):
NOTE:
ALL HAT MAKING ITEMS THAT I HAVE IN STOCK
ARE LISTED IN MY ETSY.COM ONLINE SHOP, click here to check inventory
- Ebonized Walnut Clockwise with Laser Engraving
- Walnut Counter Clockwise w/Laser Engraving
- Walnut Uni-Directional Cutter
- Maple Deluxe Model, Counter Clockwise Cutter
- Maple Deluxe Model, Clockwise Cutter
- Walnut Deluxe, Counter Clockwise Cutter
- Walnut Deluxe, Clockwise Cutter
- Walnut Hobbyist-Hatter Model, Counter Clockwise Cutter
- Walnut Hobbyist-Hatter Model, Clockwise Cutter
- Walnut Bench-Top Display Stand
- Oak Bench-Top Display Stand
Click here to check inventory
- Spradley Hats in Apline, TX
- Rachel Pollock of La Bricoleuse
- Brainpan Hat Shop in Sumner, WA
- Steve Delk's Adventurebilt Hat Co.
- Marc Kitter's Adventurebilt Hat Co.
- Pyrate Trading Co.
- Hatman Jack at Wichita Hat Works
- Inaaya Hat Co.
- Penman Hat Co.
- Complete Restoration of a Maillard Conformateur and Formillon
- New DeCou Formillion & Conformer, Prototypes #1 & #2
- Custom Designed Conformateur Carrying & Storage Case
- New Plot Base Board for the Maillard Allie Formillon
- Maple Wrench for Tightening Formillon Thumbnuts
- Left-Handed & Right-Handed Foot Tolliker
- Foot Tolliker: Elk Antler & Birch Wood, on a Display Stand
- Foot Tolliker: Walnut Wood, on a Display Stand
- Foot Tollikers: Three in White Birch Wood
- Foot Tollikers: Walnut Wood Set of Four
- Foot Tollikers, Birch Wood Double Set, on Display Stand
- Hinge-Shackle Curling Tool for the Homburg Hat
- Full Circle Shackle Curling Tool
- Half Circle Shacking Curling Tool
- Groove Tolliker Curing Tool
- “Coming Soon”, please check back.
(Note:This project story, project design, and photos are protected by copyright in 2008-2010 by the Author, M.A.DeCou., all rights reserved, no use allowed without expressed written permission.)
-- Mark DeCou - American Contemporary Craft Artisan - www.decoustudio.com
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7 comments so far
Roger Strautman
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629 posts in 2331 days
#1 posted 1886 days ago
Once again you are spot on. You make it and they will come.
-- " All Things At First Appear Difficult"
Karson
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34396 posts in 2597 days
#2 posted 1886 days ago
Looks great Mark. I don’t know if a stampede of buyers will come, but there has got to be quite a few.
-- I've been blessed with a father who liked to tinker in wood, and a wife who lets me tinker in wood. Southern Delaware karson_morrison@bigfoot.com †
ChicoWoodnut
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904 posts in 2012 days
#3 posted 1886 days ago
Makes me wonder how much I’d pay for a table saw if they became obsolete and were no longer manufactuerd. Hmmmmm
-- Scott - Chico California http://chicowoodnut.home.comcast.net
jockmike2
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10635 posts in 2444 days
#4 posted 1886 days ago
Way to go Mark, you’ve found another niche market. Too cool. When I was a kid we use to make hillbilly hats out of old felt hats by getting them wet and stretching them to a point. Stupid, but we thought it was cool at the time. mike
-- (You just have to please the man in the Mirror) Mike from Michigan -
Mark A. DeCou
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1948 posts in 2603 days
#5 posted 1886 days ago
Mike: the hat niche found me. I was just in the right place at the right time to be asked to make something that a hatmaker couldn’t find. That posting on LJ, was found by others on the internet, and then more hatmakers emailed. They are a fun group to work with, passionate about their craft, and looking for the custom tools that they need to do the work.
The Puller Down is a pretty simple tool from a woodworking standpoint, but getting the right shape, now, that’s the trick. Notice there weren’t any good photos of the shape, or anything to calibrate the view? Hmm, I’m tricky.
thanks,
M
-- Mark DeCou - American Contemporary Craft Artisan - www.decoustudio.com
Lee A. Jesberger
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6526 posts in 2177 days
#6 posted 1886 days ago
Mark;
If you develope a following in the hat making business / hobby it would be nice since it doesn’t require much in the way of materials or space to do it.
Your signature dot is hard to read though. I couldn’t even see the letters. LOL
Nice;
Lee
-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com
MsDebbieP
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18335 posts in 2358 days
#7 posted 1885 days ago
love the “signature” embellishment
-- ~ Debbie, Canada (http://www.execulink.com/~yohan)
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