|Project by Mathew Nedeljko||posted 07-22-2012 12:44 AM||2082 views||8 times favorited||12 comments|
A few months ago I cut three different patterns using the Boulle Marquetry technique without any specific project in mind. I went ahead and assembled the patterns and pressed them onto some 1/2” mdf and then waited for some inspiration.
A couple of weeks ago I was playing with these panels and thinking about how I could make them into a box, when I discovered a 2×3 arrangement which was a nice combination of dark and light backgrounds and primary and secondary patterns. Suddenly inspiration struck, these panels would look really nice as a panel for the bottom of a tray I thought.
I went looking for a tray design and quickly realized that I needed to keep it fairly subdued so that the marquetry would stand out. I decided on a “simple” compound miter angle tray with handles on the end. Well don’t ever let anyone tell you that compound angles are simple. Fortunately I found an article in FWW from September 2002 that showed how to get the compound angles on the table saw set up using a 2×4 as the gauge. Well even following the instructions and poring over the pictures I must say I spent quite a while puzzling over how this was going to work. Who would have thought just angling the sides out 10 degrees would result in so much additional complexity??? The fun does not stop there, though, just wait till you get to the glue up… anyway, after overcoming all these challenges I am happy with how it turned out.
The tray itself is approx 12”W x 18”L x 2.25”H. The sides are cherry, just under 3/8” thick shop re-sawn from a single 3/4” board. The splines are rosewood. The marquetry features maple, mahogany, and walnut veneers, the patterns were cut on my chevalet using the Boulle technique. The finish is sealed with shellac, multiple coats of a wipe on oil and urethane blend sanded between coats up to 4000 grit with the new Mirka Abralon pads. Finally a coat of paste was hand rubbed to bring up the shine.
Now off for a cup of tea.Thanks for looking!
-- Aim high. Ride easy. Trust God. Neale Donald Walsch