sander box

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Project by jjempson posted 07-21-2012 10:02 PM 6520 views 7 times favorited 38 comments Add to Favorites Watch

this little project started a few weeks ago….
i am the proud owner of a little HITACHI SV12SG 240V palm sander….if you want a review….its great…done..
using a home made fingerjoint jig and a little dewalt lamiate trimmer made a snug little box to use for my sander…..the corners are fingered together at a size of 10mm…the base is rebated in to place just like the top….the handle is laminated then a full length sliding dovetail will ensure even if the glue fails…the joint wont…
i recycled a old tool box catch and fixed into place…but the box did not look right….cue the wire brush…lots of elbow greece…...a health dollop of dark rich polish…..erm….and one more little touch…erm…..oh yes….blow torch….it went up a treat….with a firm brush and a few more burnings i was happy with the distressed look…will post some updated pictures of inside and when its not on fire

-- jjempson

38 comments so far

View NormG's profile


6260 posts in 3174 days

#1 posted 07-21-2012 10:44 PM

Here, I was thinking the sander caught fire inside the box. Nice idea for finishing touches

-- Norman - I never never make a mistake, I just change the design.

View jjempson's profile


200 posts in 3159 days

#2 posted 07-21-2012 10:48 PM

i can happily say the sander was not in the box at time of cooking and i can aslo say its a tough little bugger…..many cabinets and stair cases and till going strong..

-- jjempson

View Mathew Nedeljko's profile

Mathew Nedeljko

715 posts in 4000 days

#3 posted 07-21-2012 11:36 PM

Ok, first time I have ever seen this finishing technique! Glad it worked out for you, but I think I will pass!

-- Aim high. Ride easy. Trust God. Neale Donald Walsch

View GenerationWW's profile


521 posts in 2420 days

#4 posted 07-21-2012 11:46 PM

Cool finishing technique, I learn something new everyday! Nice box too.

-- list your handcrafted treasures @ for free!

View Oldtool's profile


2732 posts in 2361 days

#5 posted 07-22-2012 12:37 AM

I assume you put the fire out before the box “finished” into ashes. Nice touch though, just keep the extinguisher close at hand when using this method. Looking forward to the final pictures.

-- "I am a firm believer in the people. If given the truth, they can be depended upon to meet any national crisis. The point is to bring them the real facts." - Abraham Lincoln

View Gerald Thompson's profile

Gerald Thompson

1105 posts in 2405 days

#6 posted 07-22-2012 12:55 AM

Most my stuff looks like that and I don’t have set fire to it!

-- Jerry

View shipwright's profile


8128 posts in 2968 days

#7 posted 07-22-2012 01:15 AM

Is that called “heat treating”?

Cool….er, Hot!

-- Paul M ..............the early bird may get the worm but it’s the second mouse that gets the cheese!

View StephenSchaad's profile


201 posts in 2349 days

#8 posted 07-22-2012 01:41 AM

“i am the proud owner of a little HITACHI SV12SG 240V palm sander….if you want a review….its great…done..”

This literally made me laugh out loud, very loud… haha

View bondogaposis's profile


5043 posts in 2522 days

#9 posted 07-22-2012 03:24 AM

Hmm, toasted sander.

-- Bondo Gaposis

View ruddy's profile


546 posts in 3110 days

#10 posted 07-22-2012 05:05 AM

You did not say what type of wood the box was made from. it looks like it could be ash…....whatdoyareckon?

-- And my head I'd be a scratchin'

View plantek's profile


312 posts in 2970 days

#11 posted 07-22-2012 07:38 AM

I have to try that.
Nice box.

-- If you want it and it's within reason... It's on it's way!

View vipond33's profile


1405 posts in 2668 days

#12 posted 07-22-2012 10:04 AM

I believe you have our undivided attention here. On fire? What a great finishing technique for something other than furniture.
Call me prophetic, call me visionary but I see this making it into the Hot Projects list quite soon.

-- gene@toronto.ontario.canada : dovetail free since '53, critiques always welcome.

View majuvla's profile


13204 posts in 3038 days

#13 posted 07-22-2012 10:05 AM

Crazzy but excelent!

-- Ivan, Croatia, Wooddicted

View Roger's profile


20949 posts in 2974 days

#14 posted 07-22-2012 11:22 AM

Very kool pic o them flames

-- Roger from KY. Work/Play/Travel Safe. Keep your dust collector fed.

View jaykaypur's profile


4017 posts in 2579 days

#15 posted 07-22-2012 12:28 PM

very unconventional finishing idea and a very nice result. Looks great.

-- Use it up, Wear it out --------------- Make it do, Or do without!

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