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Boxguy Gets Penciled In

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Project by Boxguy posted 763 days ago 2669 views 28 times favorited 22 comments Add to Favorites Watch

Background and Materials: When I was a kid someone in the family gave me a pencil box imported from India. It was designed something like this one and I liked having it. So I thought I’d make one to hold my drafting supplies pencils, lead, and erasers.

I use it as a kind of mechanical IQ test to see how long it takes people to figure out how to open it. You have to slide the top down and then turn the middle section to the right to get to the bottom. This one is about 8 inches long by 3 inches wide by 1 1/2 inches deep. The figured Movingui top is from Ghana, Africa and was a backer board scrap left after the veneer was turned off of the trunk. The Brazilian Mahogany bottom was made from a shipping crate for veneer.

Construction Process in Eight Steps: There are six pieces of wood used to make up the box. First, cut the left end of the mahogany piece off. Second, you cut the bottom lengthwise. Third, cut the right end off of the mahogany section. Forth, cut the dado grooves for the pencils in the center section and the bottom section. Fifth, cut a sliding dovetail in both sides of the inside of the top. Sixth, make an angled cut across the top section. Seventh, make a sliding dovetail cut in the top Movingui piece and cut away the section of the top that covers the solid left hand section of the top. (It is shown upside down in the bottom of picture 4) Eighth, glue the ends back on and add the swivel screw from the top of the mahogany piece to the bottom section. (There are several more construction hints lower in this posting in the replies to Kiefer and others. Please scroll down.)

Hint: When you are starting be sure your dado cuts leave enough room for your pencils to fit, especially ones with clips. Try making just the dadoes in a scrap and size your box from there.

Lessons Learned: When I started I thought I could sell these as great presents for kids and presentation boxes for pens, but the building process is so complex and the sliding dovetail work is so difficult to fine tune that I decided to just make three or four and give the ones I didn’t want to keep to friends for presents. I couldn’t make them pay off in terms of time spent and profit earned. People simply aren’t going to pay what the product is worth in time spent for a lowly pencil box.

Thanks! As always thanks for looking and a special thanks to those who take time to comment or offer suggestions. A big thanks to all for making this a “Top Three” for today. I appreciate the support.

-- Big Al in IN





22 comments so far

View woodpezzer's profile

woodpezzer

123 posts in 808 days


#1 posted 763 days ago

This is a very cool pencil box—both of them. Too nice for pencils I think. Really nice job. I dig all your boxes!

View  Box 's profile

Box

4937 posts in 1912 days


#2 posted 763 days ago

It sure can be an involved process to make what would at first appear to be a simple process. Very Nice!

View Ken90712's profile

Ken90712

14830 posts in 1792 days


#3 posted 763 days ago

Very cool and different, I like it. Looks fun to make.

-- Ken, "Everyday above ground is a good day!"

View Lee A. Jesberger's profile

Lee A. Jesberger

6646 posts in 2583 days


#4 posted 763 days ago

Hi Al,

GREAT job!

These look beautiful.

Lee

-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com

View workerinwood's profile

workerinwood

2708 posts in 1671 days


#5 posted 763 days ago

Very nice!

-- Jack, Albuquerque

View sras's profile

sras

3782 posts in 1733 days


#6 posted 763 days ago

Very creative design. Well thought out and very nice looking.

-- Steve - Impatience is Expensive

View bko's profile

bko

111 posts in 1621 days


#7 posted 763 days ago

Very nice work!

-Brian

View RogerBean's profile

RogerBean

1095 posts in 1557 days


#8 posted 763 days ago

Al,
Nice. Both clever and nicely made. But, I also sympathize with anyone trying to make a buck selling nice box work. Apparently, the colonies did not inherit England’s appreciation of fine boxes. :-)
Roger

-- "Everybody makes mistakes. A craftsman always fixes them." (Monty Kennedy, "The Checkering and Carving of Gunstocks", 1952)

View helluvawreck's profile

helluvawreck

15443 posts in 1470 days


#9 posted 763 days ago

It’s very creative, beautiful, and useful. Very nice work.

helluvawreck
https://woodworkingexpo.wordpress.com

-- If a man does not keep pace with his companions, perhaps it is because he hears a different drummer. Let him step to the music which he hears, however measured or far away. Henry David Thoreau

View grizzman's profile

grizzman

6813 posts in 1907 days


#10 posted 763 days ago

that is a really slick pencil holder, you did a fantastic job…i love the woods you used, they certainly belong in a busy corporate office , on the desk top of some rich executive…lol…....thats where i see them…grizz

-- GRIZZMAN ...[''''']

View Rayford's profile

Rayford

10 posts in 765 days


#11 posted 763 days ago

Crafty and cool very nice. The grain of the wood pops nicely.

-- Ray

View Maveric777's profile

Maveric777

2687 posts in 1680 days


#12 posted 763 days ago

Now these are very nice! Very well done!

-- Dan ~ Texarkana, Tx.

View Boxguy's profile

Boxguy

1410 posts in 871 days


#13 posted 763 days ago

Pezz, I too had a pet raccoon when I was a kid. They are great fun when they are little. However, if you live in a house with wooden siding woodpeckers are not your favorite of Nature’s kingdom.

Greg, it is an art to make the difficult seem easy. Guess I’m not too artsy.

HofaW, I try to craft work that is utilitarian, not just attractive. Sometimes they are both.

Ken, they are fun to make, but they are not easy to make.

Steve, the fun was in figuring out all the steps.

Roger, my life would be easier if I could be content making crappy boxes for less money…It just is not in me to do it. That said, at my best I could not match your fine work. I really liked the one you posted yesterday.

Grizz, thanks. If you know someone in a corner office tell on me.

Rayford, figured movingui is a wonderful wood. It looks holographic in strong light. I try to use up every scrap of it.

-- Big Al in IN

View JoeyG's profile

JoeyG

1233 posts in 1229 days


#14 posted 763 days ago

You need to call the cops now, because I have no doubt this idea will be stolen. Heck, I might steal it myself. Don’t be surprised when it shows up in others projects. I have been looking for an excuse to make a grease box, but I don’t use handplanes so I don’t really need one. Now I have an excuse. I love pencils and I love this design.

Great job as always.

Joey

-- JoeyG ~~~ http://www.facebook.com/JHGWoodWorks

View Boxguy's profile

Boxguy

1410 posts in 871 days


#15 posted 763 days ago

Joey,

Steal away! The real trick is getting the dovetail right.

-- Big Al in IN

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