| Project by Don Broussard | posted 339 days ago | 1967 views | 8 times favorited | 12 comments | ![]() |
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I made one of these boxes as a prototype stackable crate. The overall dimensions are roughly a 16” cube. You will note that the slats on the sides are really sliding dovetails cut at a 9 degree angle (I might use a larger angle, like a 12-15 degree angle, on the next set of crates). The wide part of the sliding dovetail is 1-1/4”. My idea is that the adjacent crate’s side will slide into its mate—the slats are offset by a whole dovetail on each side, so they could be mated up to store stuff with the bottom down (as shown in the first picture) or horizontally with the “top” open for storage like large open cubby holes. The other sides and the bottom are 3/4” plywood. The bottom and sides are joined by a rabbet joint.
I plan to make another crate to show how they mate. It’s hard to describe, but hopefully, I will be able to demonstrate that via pictures once I make the next crate.
I plan to use these in the shop for hand tool storage, and as toy storage when our grandchild gets older.
UPDATE: I made a second crate, intending to show how they mate up (Pictures 3 and 4). Unfortunately, matching up all the sliding dovetails at one time proved too difficult. I have added a couple of pictures showing the concept, but not the execution. While I like the idea, I might change the design to include a different interlocking method. Any ideas?
UPDATE 2: I adjusted the slats and got the two boxes to mate up (Pictures 5 and 6). The sliding dovetails are hard to align and mate up. I had to use a little more force than expected—the boxes may not come apart. Next time, I will try the French cleat. Thanks again for the comments and the ideas.
-- People say I hammer like lightning. It's not that I'm fast -- it's that I never hit the same place twice!
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12 comments so far
Scott R. Turner
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#1 posted 339 days ago
Very clever idea!
TopamaxSurvivor
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#2 posted 339 days ago
Just taper the ends a little so they are easier to mate up.
-- "some old things are lovely, warm still with life ... of the forgotten men who made them." - D.H. Lawrence Wake Up America!! Please read; http://www.commondreams.org/view/2009/01/26-0
Jamie Speirs
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#3 posted 338 days ago
Now that is thinking “Outside the Box”
Great idea
Jamie
-- Who is the happiest of men? He who values the merits of others, and in their pleasure takes joy, even as though 'twere his own. --Johann Wolfgang von Goethe
Hadders
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8 posts in 411 days
#4 posted 338 days ago
Fantastic idea and a timely one for me as about to move house. Looks like I’m spending the next few weeks making as many crates as possible. Good point from Topa on tapering the ends.
Hadders
-- Hadders - "Arghh! Where's my persuader?"
workerinwood
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#5 posted 338 days ago
Great job! Very useful.
-- Jack, Albuquerque
DYankee
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#6 posted 338 days ago
A jig for spacing. I think it would work better/easier if the dovetailed slats were a bit loser than your typical dovetail. Given the length of the slats a tight dovetail would likely prove tough to align when putting two boxes together and portentially even tougher to pull them apart. I think your idea of a 12 or 15 degree would allow for the slats to “lock” without being overly tight if they are spaced with about a 1/64 clearance between slats.
-- Shameless - Winner of two Stumpy Nubs Awards
madwilliamflint
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#7 posted 338 days ago
I love the dovetail idea. But yeah, a jig of some kind to space them correctly is probably necessary.
That aside, straight box joints would be my next best bet.
Don Broussard
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594 posts in 422 days
#8 posted 338 days ago
Thanks for the good feedback. I am pretty sure that my issue is with alignment of the adjacent edges. I actually mated the adjacent sides into each other (rather than making a jig) and then temporarily joined them together with two vertical members across all the slats. I had to use a hammer to knock them out to build the other crate, so I knew I would have a problem mating them up. By the way, I used material on hand to make the crates, so the second one has pressed board slats—they do not take screws very well, even though I predrilled the screw holes!
After considering the comments, I am thinking now about just making one dovetail with a 15 degree angle on each mating edge, and just putting square-edged slats in between. The two dovetails would oppose each other to lock in. I will also sand the edges of the sliding dovetails and rub some beeswax on them to ease making up the connection.
-- People say I hammer like lightning. It's not that I'm fast -- it's that I never hit the same place twice!
RTex
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#9 posted 338 days ago
Have you considered using a type of French cleat instead of dovetails? Make one side a receiver and the other side the hanger. Then you can alternate sides of several boxes to fit.
-- RTex, Wood Wranglin' Cowboy
Don Broussard
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#10 posted 338 days ago
Coincidentally, I just watched a Wood Whisperer Mini about French cleats for storage hanging. I think that might work better as the interlocking mechanism instead of the sliding dovetail. One at the top and one at the bottom should work, with rectangular slats in between.
-- People say I hammer like lightning. It's not that I'm fast -- it's that I never hit the same place twice!
clieb91
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2675 posts in 2106 days
#11 posted 336 days ago
Don, Nicely done. I just recently made some smaller crates for our new craft show display, did not think about being able to interlock them I think I am going to do that with another set in the future. Look forward to seeing the next version from ya.
CtL
-- Chris L. "Don't Dream it, Be it."
TopamaxSurvivor
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13194 posts in 1846 days
#12 posted 336 days ago
I would just put a one sided tapering dovetail on each end. It would lock up solid and be easy top align ;-)
-- "some old things are lovely, warm still with life ... of the forgotten men who made them." - D.H. Lawrence Wake Up America!! Please read; http://www.commondreams.org/view/2009/01/26-0
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