| Project by glatzenator | posted 339 days ago | 1531 views | 9 times favorited | 13 comments | ![]() |
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A couple months ago I took a good look at the pallets we had stacked up at work and I saw that some of them were made of nice hardwoods, and not in bad shape. Most of it was red oak but I think there’s some white thrown in there too. I brought the best-looking pallets home and started pulling them apart which is a huge pain if you’ve ever tried it.
I didn’t have a planer or jointer to work with so I used a handplane to roughly flatten the boards enough to rip them on the table saw. I had a Stanley #3 bench plane from somewhere around 1912 that I restored last year, probably would have been better to have a longer plane, but this did the job pretty well. I used 3/4” cabinet ply as a base for the boards, and attached them with a sh**-load of subfloor adhesive and trim head screws. Luckily the boards were all roughly the same thickness, so I just made a few passes over it with the handplane to smooth out the transitions from one row to the next. After I trimmed the boards flush to the plywood base, I went around the edge with a propane torch just for giggles. I think it adds a nice look. Then 5-6 coats of poly with very light scuff sanding (320 grit) between coats. Most of the joints were nice and tight but I added some wood filler in the nail holes and between boards, so that it would create a surface that’s easy to clean.
The legs are built from the 2×4 boards from the pallets, and the apron is some 1×4 pine stock that I salvaged from a demo job (using pocket screws to attach to the legs). I finished those using some black oil paint and a few coats of poly.
Not exactly fine woodworking, but I think pretty good for trash wood, a handplane, and a portable jobsite tablesaw. I’m real happy with it anyway.
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13 comments so far
svenbecca
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59 posts in 637 days
#1 posted 339 days ago
I don’t think much of anything is trash wood. I like the table a lot. Good job. I love rustic and/or beat up.
-- A carpenter takes an ugly, knotted, twisted piece of wood and makes something beautiful and pure from it. Jesus was and still is a carpenter, I am that piece of wood.
MT_Stringer
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718 posts in 1401 days
#2 posted 339 days ago
Nice table.
I have about ten pallets, 7 of which have been disassembled. Dang those nails are hard to pull out. Hope to come up with a project or two to make use of the free lumber! :-)
Note: If the nails have been cut off even with the oak runners, how do you dig ‘em out? I seem to get the pallets that have been rebuilt a time or two and they just cut the nails off and nail on new boards. UGH.
-- Handcrafted by Mike Henderson - Channelview, Texas
glatzenator
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41 posts in 733 days
#3 posted 339 days ago
If they’ve been cut off even I just drive them in with a nail set. You have to be real careful about marking where the sunk nails are so you don’t try to cut through them later.
seamuis
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31 posts in 771 days
#4 posted 339 days ago
Damn I wish you wouldn’t have done that. I have a hard enought time throwing away any piece of wood bigger than 6”x2”, my shop has chunks of wood piled on every available flat surface in sight! Now, with you being the second person in a week to mention that some pallets are made of oak, i’m probably gonna have to move, get a bigger place! I guarantee i’ll find myself more or less dumpster-diving behind the local Wally-mart before the week is out! Helluva nice turnout tho, really. Good thinking!
Rick
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3558 posts in 1203 days
#5 posted 339 days ago
Very Nice Work! Thanks For Posting!
Rick
-- ENJOY YOURSELVES GUYS!!!
MarkTheFiddler
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684 posts in 358 days
#6 posted 338 days ago
I’ll vote with the rest of them. You really out did yourself!
-- Learning is like a door. Open it and there are hundreds more on the other side. Thanks for all the lessons!
Tokolosi
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616 posts in 525 days
#7 posted 338 days ago
Nice job. And great re-use!
And I feel your pain regarding dis-assembling pallets. No fun!
-- “There is nothing like looking, if you want to find something. You certainly usually find something, if you look, but it is not always quite the something you were after.” ~ JRR Tolkien
Raymond Thomas
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180 posts in 389 days
#8 posted 338 days ago
A distressed dining table – you may have just created the next big home fashion craze! I believe that is a darn good looking table.
-- Raymond, Charlotte, NC -------- Demonstrate the difference!
Chuck Murphy
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22 posts in 452 days
#9 posted 338 days ago
When you and yours sit down to that dining room table for some family celebration or Thanksgiving dinner you will have a better idea of how fine that table really is and I suspect it will be more than good enough.
It looks like a fine job from here!
-- Chuck Murphy
bampy
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69 posts in 544 days
#10 posted 338 days ago
table is saaweeet, should take more pics though. nice to see the old turned into something that nice. great job
oldnovice
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1753 posts in 1538 days
#11 posted 338 days ago
Trash to treasure an alchemists dream!
I love the results you achieved! The distressed look is gorgeous!
-- "I never met a board I didn't like!"
Roque
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58 posts in 431 days
#12 posted 337 days ago
Really nice table. I’ve been thinking building something like that with some scraps I saved from a couple of jobs I did a few year back. Thanks for sharing.
noob2wood
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5 posts in 301 days
#13 posted 301 days ago
That looks awesome, just seeing that got me thinking, coffee tables and end tables would look great in that same style.
-- Measure once, cut twice..
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