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New (first) workbench

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Project by Mark Shultz posted 06-14-2012 06:52 PM 3895 views 10 times favorited 18 comments Add to Favorites Watch
New (first) workbench
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This is my attempt at a workbench, my first real one. Real from a non-Rubio non-Schwartz perspective anyway.

I needed a basic design since I was building it on my shop/basement floor. Its of Shop Notes origin but modified.

- the legs are pine 2×4s glued up.
- 39” high, as i am taller than most
- the front stringers are attached via glue and lag bolts. Mortising in my then tool-less work space didn’t excite me.

.

- the end stringers are actually birch ply glued and screwed to the back of the 2×4s. the Notes design called for MDF all the way to the floor, but by using nice ply and shortening it a bit, I’ve created a design I call the “ghetto panel”.

.

- the top is a 36” x 80” solid core door, with a layer of MDF and Ply beneath for weight and rigidity. There is a surprising amount of flex in a solid core door. I added a layer of hardwood around the edge.

.

36” is wider than normal, but i didn’t realize that until after I came into possession of the door.
Have yet to put in a vice and dogs, but at least now i have a level surface to put things.





18 comments so far

View JR_Dog's profile

JR_Dog

526 posts in 972 days


#1 posted 06-14-2012 07:05 PM

Great re-use and very nice design. Thank you for the pictures they provide nice ideas. I built a smaller one for my router not too long ago with a piece of a solid wood door as well; worked out great.

Nice Workbench!

View Stormy's profile

Stormy

160 posts in 849 days


#2 posted 06-14-2012 08:00 PM

Right now I have a hollow core door on plastic sawhorses. I like yours much better. Nice work.

-- Stormy: Sometimes the wood just tells you what it wants to be.

View Higgy's profile

Higgy

9 posts in 1916 days


#3 posted 06-14-2012 08:00 PM

Looks like a great first bench!

-- Paul, Connecticut

View normt's profile

normt

25 posts in 1561 days


#4 posted 06-14-2012 11:23 PM

Both of my benches are 39” tall also. Since you’re tall too, it’s a good move. Just be sure it’s weighted down securely with lotsa heavy stuff, so it doesn’t walk away from you.

View cutworm's profile

cutworm

1064 posts in 1445 days


#5 posted 06-15-2012 12:39 AM

Nice Job. Don’t you hate it when it gets the first scuff?

-- Steve - "Never Give Up"

View SignWave's profile

SignWave

135 posts in 1687 days


#6 posted 06-15-2012 03:31 AM

Looks good.

I used the same design, modified it to fit a space I had, but used their basic design for the base. It’s sturdier than I thought it would be, and very sturdy considering how simple it was to build. My floor is uneven, so I used leveling feet on the corner posts. For my top, I ripped 2×6’s and laminated them together. I picked up a quick release vise from Rockler on sale, and have been using the heck out of this bench.

I am sure that you’ll get years of good work out of this one.

View FlashG's profile

FlashG

12 posts in 991 days


#7 posted 06-15-2012 10:39 AM

Very impressive – will be sure to check back on this when building my own. Well done! :-)

View Johnnyblot's profile

Johnnyblot

318 posts in 928 days


#8 posted 06-15-2012 02:52 PM

Excellent! Rough and tuff and hard to bluff. :-)
As long as it is a comfortable height, holds your work and does not move around whilst planing, you are set.
Cheers
John

-- Gossamer shavings just floating around the back yard….-Bandit

View 308Gap's profile

308Gap

332 posts in 1655 days


#9 posted 06-15-2012 04:13 PM

Now comes the fun part, use and abuse it.

-- Thank You Veterans!

View Brandon's profile

Brandon

4138 posts in 1603 days


#10 posted 06-15-2012 04:24 PM

Looks nice and beefy! Should serve you well.

-- "hold fast to that which is good"

View Rick  Dennington's profile

Rick Dennington

3386 posts in 1846 days


#11 posted 06-15-2012 05:12 PM

I remember seeing that bench in ShopNotes magazine, and also one like it (similar) on Woodsmith shows…..

Stellar job on the build…..it will serve you well for many years…...

-- " I started with nothing, and I've still got most of it left".......

View Vrtigo1's profile

Vrtigo1

432 posts in 1643 days


#12 posted 06-15-2012 06:41 PM

Mark, this looks great! Sometimes a simple design is all that is needed. How flat are solid core doors?

View scarpenter002's profile

scarpenter002

473 posts in 2557 days


#13 posted 06-16-2012 01:53 AM

Great job. Nice use of of the door. Sure speeds up construction.

-- Scott in Texas

View Mark Shultz's profile

Mark Shultz

62 posts in 1042 days


#14 posted 06-16-2012 12:20 PM

Thanks all for the comments. It was fun and easy. Now comes the real projects….

Vertigo- the door is very flat. I would caution all to not use ply as one or both under layers (instead use MDF for weight). The ply warped a bit and was able to distort the mfd and the door ( I was shocked that the ply warp had this strength). Luckily I had just screwed the door to the layers and was able to unscrew and correct it. My 200+ lbs can’t deflect the overhang.

View woodworm's profile

woodworm

14125 posts in 2242 days


#15 posted 06-16-2012 04:02 PM

Very nice work!

-- masrol, kuala lumpur, MY.

showing 1 through 15 of 18 comments

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