| Project by patron | posted 351 days ago | 1575 views | 3 times favorited | 48 comments | ![]() |
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my good friend daniel
ordered a door for his soon to be sauna room
as i do as much as i can to make his job easier
(he will install it)
i made a complete unit just like the ones from the store
except it needed to be insulated (according to me)
and with only 2×6 redwood to work with
i thought about this for a bit
and came up with a way to use some 1/4’ T&G western red cedar
i had from another job as cedar is the wood of choice for saunas
as the cedar was so thin it would not be able to span the door as paneling
without some internal help
so i made the door regular with mortice and tenons
and rabbeted a ledge around the inner frame to except the paneling on both sides
and put two 1”x 2” stiffeners top and bottom in the remaining 1” of space
and then re-sawed some 2” pink foundation foam to 1”
and inserted it into and between them
i put a lever handle on it
as i feel that opening it with sweaty hands
may be to much trouble for some people
the casing is also 2×6 redwood
(straightened and ripped to 5”)
with vinyl and foam door seals
and a threshold with a rubber seal also
my goal was to make the door as light as possible
and insulated and water repellent
so why the T&G paneling with the tongue up
it will be finished with BLO as that is the age old finish for this
(i don’t have any here so the pictures are a little bland yet
but i still have a week before he comes for it
by then it will be done
hope you enjoy
thank you for stopping in
i will now do a complete build tutorial of this build
edit: http://lumberjocks.com/patron/blog/30291
have a good weekend
-- david - only thru kindness can this world be whole . If we don't succeed we run the risk of failure. Dan Quayle
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48 comments so far
Joe Lyddon
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6377 posts in 2218 days
#1 posted 351 days ago
WOW!
That looks like a pretty good-sized door!
Must be a good-sized sauna!
Sounds great!
It would be interesting to see how you did it… and what you used for insulation.
Looking forward to it…
-- Have Fun! Joe Lyddon - Alta Loma, CA USA - Home: http://www.WoodworkStuff.net ... My Small Gallery: http://www.ncwoodworker.net/pp/showgallery.php?ppuser=1389&cat=500"
patron
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12048 posts in 1507 days
#2 posted 351 days ago
thanks joe
casing is 79 1/4×32 outside
(that’s what daniel has room for)
will do a blog now
lot’s of new concepts and jigs for this build
many just standard too
-- david - only thru kindness can this world be whole . If we don't succeed we run the risk of failure. Dan Quayle
amagineer
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1014 posts in 763 days
#3 posted 351 days ago
Nice looking door. I wonder if the heat from the sauna will bring out the cedar aroma.
_don
-- Flaws are only in the eye of the artisan!
patron
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12048 posts in 1507 days
#4 posted 351 days ago
that would be more like pencil aroma don
it is western red cedar
not aromatic cedar
and redwood is a cousin to WR cedar
so they are much alike
-- david - only thru kindness can this world be whole . If we don't succeed we run the risk of failure. Dan Quayle
DIYaholic
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7264 posts in 841 days
#5 posted 351 days ago
Sweet door. That will look great finished with BLO and finally installed.
-- Randy-- I may not be good...but I am slow!
grizzman
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5366 posts in 1469 days
#6 posted 351 days ago
beautiful door david, ive seen many inside’s of saunas but you have made one that looks like the outdoors when you open it…amazing…lol…....i love projects like this, doing something a bit different then what we normally do, and you did this so fine..i love cedar and love the project, you have a lucky friend to get a david original
-- GRIZZMAN ...[''''']
David Craig
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2127 posts in 1275 days
#7 posted 351 days ago
Beautiful door David. I would love one for my own spa, except I would need the walls around it as well :) In the interim, I will look forward to your blog and be prepared when that day happens :)
-- There is little that is simple when it comes to making a simple box.
patron
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12048 posts in 1507 days
#8 posted 351 days ago
maybe the post needs to be offset grizz
so you can enter full bodied on one side
and come out thinner on the other
-- david - only thru kindness can this world be whole . If we don't succeed we run the risk of failure. Dan Quayle
patron
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12048 posts in 1507 days
#9 posted 351 days ago
thanks david
working on it now
may be a while still
lot’s of pictures
-- david - only thru kindness can this world be whole . If we don't succeed we run the risk of failure. Dan Quayle
grizzman
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5366 posts in 1469 days
#10 posted 351 days ago
oh i thought this was a two way door, with folks side stepping, , but the idea of coming out thinner is , well i . dont know if that will work for me, as i need to eat a dozen doughnuts before i go in to have the energy to last in there, and then another dozen when i come out to give me the energy to think about doing it again…so i might just get all heated up for nothing, but the doughnuts will be worth the thought…;)
-- GRIZZMAN ...[''''']
patron
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12048 posts in 1507 days
#11 posted 351 days ago
thick or thin
donuts are always in
-- david - only thru kindness can this world be whole . If we don't succeed we run the risk of failure. Dan Quayle
Roger Clark aka Rex
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6232 posts in 1601 days
#12 posted 351 days ago
Good looking door David.
Love the first picture, looks like a door to NM country ….. you must be an artist too.
-- Roger-R, Republic of Texas. "Always look on the Bright Side of Life" - An eyeball to eyeball confrontation with a blind person is as complete waste of Time.
BarbS
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2181 posts in 2251 days
#13 posted 351 days ago
A very attractive door! And the insulation should work great. It’s no less than I’d expect of your work, David. Very fine.
-- http://barbsid.blogspot.com/
patron
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12048 posts in 1507 days
#14 posted 351 days ago
thanks roger
when i first walked thru it
i almost fell off the porch
so i moved it so i could clamp it to the post
for the pictures as the wind was howling
-- david - only thru kindness can this world be whole . If we don't succeed we run the risk of failure. Dan Quayle
patron
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12048 posts in 1507 days
#15 posted 351 days ago
hi barbs
it is surprisingly very light
and strong too
-- david - only thru kindness can this world be whole . If we don't succeed we run the risk of failure. Dan Quayle
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