| Project by Blake | posted 1875 days ago | 4514 views | 65 times favorited | 52 comments | ![]() |
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FOR MORE INFORMATION PLEASE VISIT MY WEBSITE: blakeweber.us
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This box is the result of some successful experimenting with my new Ridgid Oscillating Spindle Sander. I have really wanted to incorporate more curves into my work for a more natural feel, and the Ridgid is such a cool machine for doing that. I love how you can use it to slowly “nibble” away at a line until the curves are perfectly smooth.
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I started by laminating two pieces of 3/4” curly maple together. Then I used a forstner bit, scroll saw, and Ridgid O.S.S to cut out and shape the inside (I didn’t want the entry cut of a bandsawn box).
Then I cut the bottom off, added the thin walnut “floor” and glued the bottom back on. Next I rough cut the outside shape with the bandsaw and finished shaping the curves on the Ridgid O.S.S.
The edges of the walnut “floor” show up as a thin line around the outside of the box near the bottom.
To make the lid I used Zebra wood and oriented the grain of the two halves to resemble leaf veins. I cut the curve on the bandsaw and refined it on the Ridgid O.S.S. until they fit together perfectly. Then I glued them together with epoxy (which adheres well to endgrain and fills the small gaps) with a thin strip of maple cold-bent between them.
I shaped another piece of maple for the underside “insert” to keep the lid snugly in place. This maple lid insert (seen in the last photo) also strengthens the lid since it is under stress from the maple strip.
I rough cut the lid to shape on the bandsaw. Then, with the lid on the box and the box upside-down, I smoothed the edges of the lid on the Ridgid O.S.S. until it was a perfect match to the box sides.
It is about 8” long, 3” across and 2” tall. Oiled with boiled linseed oil. It is very light and has a delicate feel.
This box was so much fun to make. It represents the first time for a long time that I did something in the shop just for fun, and just for me (the kitchen cabinets are finally done!)
-- Happy woodworking! http://www.blakeweber.us
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52 comments so far
Douglas Bordner
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3907 posts in 2232 days
#1 posted 1875 days ago
That’s one handsome little box. Great work, Blake.
-- "Bordnerizing" perfectly good lumber for over a decade.
Jeff
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1011 posts in 2262 days
#2 posted 1875 days ago
Sweet box Blake. Very clever use of the Zebra wood for the lid.
-- Jeff, St. Paul, MN
USCJeff
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1041 posts in 2237 days
#3 posted 1875 days ago
Love it. I’ve eyeballed the Rigid ever since my Brother in Law got one. He swears by it and Rigid has a great warranty. So many tools . . .
-- Jeff, South Carolina
Damian Penney
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1139 posts in 2160 days
#4 posted 1875 days ago
That’s really nice Blake, great contrasts.
-- I am always doing that which I can not do, in order that I may learn how to do it. - Pablo Picasso
GaryK
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10263 posts in 2157 days
#5 posted 1875 days ago
That is a fantastic box Blake. I’m jealous.
I just picked up one of those Rigid OSS’s last week. I like it so far.
-- Gary - Never pass up the opportunity to make a mistake look like you planned it that way - Tyler, TX
Dorje
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1761 posts in 2165 days
#6 posted 1875 days ago
What a gorgeous box! Great choices in wood…
I had the urge to run out and get one of those sanders this last weekend, but was able to restrain myself.
-- Dorje (pronounced "door-jay"), Seattle, WA
Grumpy
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17840 posts in 2019 days
#7 posted 1875 days ago
Thats a beautiful job Blake. Very clever use of machinery & tools & great design.
-- Grumpy - "Always look on the bright side of life"- Monty Python
Douglas Krueger
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396 posts in 1892 days
#8 posted 1875 days ago
Beautiful woods and thinking ‘outside the box’, the idea of natural curves has always appealed to me as well, now if I can only find a Ridgid OSS in Asia.
-- I can so I wood but why are my learning curves always circles
Scott Bryan
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27262 posts in 1990 days
#9 posted 1875 days ago
Blake,
This is a beautiful box. Your choice of woods is excellent and thanks for the description of the process. I really appreciate seeing that in a post. It takes a little more effort but it gives a clearer view of the construction process.
Thanks for the post.
-- Challenges are what make life interesting; overcoming them is what makes life meaningful- Joshua Marine
Colin
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232 posts in 2089 days
#10 posted 1875 days ago
Very nice Blake, I like the way the grain flows from the centre curve like a real leaf. excellent work.
-- Colin, Aberdeenshire, Scotland. "Every craftsman was once an amateur"
MsDebbieP
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18320 posts in 2329 days
#11 posted 1875 days ago
well thought out box and gorgeous results.
Love the lines (curves) the design of the lid, the extra “wow” on the bottom..
awesome job.
-- ~ Debbie, Canada (http://www.execulink.com/~yohan)
rikkor
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11296 posts in 2043 days
#12 posted 1875 days ago
Blake, that is an absolute beauty. Nice work. Now I have tool envy again.
dlcarver
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270 posts in 1899 days
#13 posted 1875 days ago
Fantastic job Blake. I guessed the Zebra wood before I read the write up. I love it…. and I love boxes. Funny how design works….. here , your design matches the machine. A lot of times my design matches my scrap wood….... just so I can use it up and not waste it. Thanks for posting !
GREAT JOB !!!
Dave
PS. What does one of these babies run $$$$$ ? There is times I could use one myself.
-- Dave Leitem,Butler,Pa.,http://dlcarver.etsy.com
shiney5757
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104 posts in 1940 days
#14 posted 1875 days ago
Nice shape good use of the wood,also you must be a dab hand @ the photography, very clear pics.
thanks for the story too.
-- I cut it twice & it was still too short
Thos. Angle
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4400 posts in 2131 days
#15 posted 1875 days ago
I am absolutely impressed, Blake. The design should be award winning. Excellent story to go with it. Ya done good, Bud.
-- Thos. Angle, Jordan Valley, Oregon
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