| Project by Deaser | posted 400 days ago | 2283 views | 5 times favorited | 9 comments | ![]() |
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Here is the crosscut sled I made for my Bosch 4100 table saw. The base is 1/2” plywood, front and rear fences are soft maple, and the runners are ipe. I built the sled to facilitate cutting panels wider than my 10” SCMS can handle, but I can see myself using it for most of my crosscuts in the future. This has got to be the handiest jig I’ve built yet.
Edit: Picture 4 shows the blade guard I added as a result of the helpful comments of fellow LJs. It’s the offcut from the cutout on the right hand side of the rear fence.
-- Steve, Pennsylvania
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9 comments so far
Routerisstillmyname
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588 posts in 1674 days
#1 posted 400 days ago
Oh yeah. common sense offset sled. Super job.
-- Router è ancora il mio nome.
Dusty56
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10495 posts in 1853 days
#2 posted 400 days ago
I also like the offset as well as the detailed fences : ) Well done.
-- When did quiet and quite become the same word ? I'm guessing about the same time as your and you're did.
rmac
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171 posts in 1225 days
#3 posted 400 days ago
Okay, I’ll admit it, I’m on a crusade.
Please, please, please put a guard of some kind on the backside of the fence that encloses the blade at the end of the cut. It will cost you nothing, and is a lot better than losing one of your thumbs to a moment of inattention.
—Russ
-- My table saw laughs at hot dogs. http://thesorteddetails.blogspot.com/
Routerisstillmyname
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588 posts in 1674 days
#4 posted 400 days ago
Safety is good but, once the blade hits the back fence, the work piece no matter how wide is cut. why would any one push the sled until the blade comes out the back is a mystery to me.
-- Router è ancora il mio nome.
Dusty56
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10495 posts in 1853 days
#5 posted 400 days ago
Routerisstillmyname , It has to do with the height of the blade and the thickness of the stock you’re cutting. The leading edge of the blade could be through the fence before the top edge is through being cut. While you are paying attention to the cutting of your piece , the blade might be coming to get you.
-- When did quiet and quite become the same word ? I'm guessing about the same time as your and you're did.
Routerisstillmyname
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588 posts in 1674 days
#6 posted 400 days ago
THX Dusty56. I can envision that as a possibility.
-- Router è ancora il mio nome.
PCM
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124 posts in 1210 days
#7 posted 399 days ago
To improve awareness, you can also paint a red zone where you do not place your hands or fingers.
Deaser
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51 posts in 582 days
#8 posted 399 days ago
Thanks for the kind words and the helpful safety-related comments. Last night I added a small block which acts as a blade guard on the back of the fence. It’s the offcut from the cutout on the right hand side of the rear fence. Thanks for the tip, Russ, and I really enjoy reading your blog!
-- Steve, Pennsylvania
rmac
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171 posts in 1225 days
#9 posted 399 days ago
Thanks for the tip, Russ, and I really enjoy reading your blog!
You’re welcome! And I’m glad you liked my blog.
—Russ
-- My table saw laughs at hot dogs. http://thesorteddetails.blogspot.com/
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