| Project by elbarneso | posted 414 days ago | 1863 views | 22 times favorited | 13 comments |  |
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I honestly did not start this project intending for it to be a flip sandwiched between 2 storage units. I did want to build a flip stand for my miter saw and planer at some point, but storage was my main priority when starting this. However, I really wanted to try pre-finished birch plywood, and it worked out perfectly for 2 sheets of 4’x8’ 3/4” so I decided to do this all at once.
This project was also an excuse for me to try finger joints (for the drawers), and I decided to use poplar for them. The handles are also small pieces of poplar connected with drawer screws into brass threaded inserts. I wanted to save money on the drawer slides and also had some extra maple strips, so I used the maple as guides (dado’d into the carcass). The drawers are finished with sanding sealer and paste wax, which seems to give a very smooth drawer action.
The flip design is derived from a number of other projects out there. A 1/2” steel bar was sandwiched between 2 sheets of 3/4” plywood – the steel bar sits inside oil-impregnated brass bushings that have shoulders on them so the bar can’t pop out – this also keeps the action very smooth. Large eye bolts were used for the 4 corner locks that swivel out of the way. To create the space between the drawer units (so the flip would not scrape the sides), I used what appear to be UHMW washers that came with a TV stand. I put a small screw into each one and wired it to the corner bolt so I would not lose them.
Here is a video of the flip stand in action – apologies as it’s my first video and I was doing the flip with 1 hand – I suppose that is a good test for the usability of the stand!
The edges of the plywood are finished with some maple strips leftover. The mobile bases are leftover 2×4s probably from Home Depot. The wheel are 3” single locking from Amazon.
If I did this project again, I would build a single mobile base for the entire unit and get 4” or 5” dual-locking wheels. The reason is that I do notice some flex sometimes when rolling the unit, and I think a single base would eliminate that. Also, the larger dual-locking wheels, although more expensive, would allow easier rolling.
Links to special parts:
- Brass threaded inserts for the drawers - from McMaster-Carr
- Machine screws (18-8 x 1 inch) - from Mcmaster-Carr
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13 comments so far
IndianJoe
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386 posts in 419 days
#1 posted 413 days ago
Nice work I would like to see more pic.s of this I would like to make something this I have no room lol
-- Nimkee** Joe
woodworm
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14104 posts in 1760 days
#2 posted 413 days ago
Great project nicely done!
-- masrol, kuala lumpur, MY.
Jim Jakosh
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7295 posts in 1275 days
#3 posted 413 days ago
That is really cool. Nice piece of design work, too You’ll appreciate it more becasue you made it your self!!
-- Jim Jakosh.....Practical Wood Products...........Learn something new every day!!
Roque
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58 posts in 430 days
#4 posted 413 days ago
Great job. Nice stand. Thanks for posting the video.
PhilPerformance
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3 posts in 413 days
#5 posted 413 days ago
Thanks for the views of an excellent project – nice design with great execution. Time for me to copy your project for better use of my limited shop space. One modification I’m considering is to mount the tools on a base piece of plywood that would fit into the rotating top. This would allow me to easily change out tools over time or have more than two tools that could be mounted in the top. And perhaps I could use the mounting base to adjust the height of a tool to match the infeed/outfeed cabinet tops?
Thanks again for the video – very helpful!
Jeff in Huntersville
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363 posts in 1364 days
#6 posted 413 days ago
Nice job. Drawers are like pockets: you can never have enough of them.
elbarneso
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7 posts in 414 days
#7 posted 413 days ago
Thanks everyone for the nice comments on this project!
Phil – excellent point on the swappable base to attach to the flip. The rotating top took me a while to get just right, and without a swappable base I cringe at drilling new mounting holes into it for a new tool. You can see I just put custom height blocks under the tool to match the cabinet tops, but it would be nice if the adjusted height was attached to a swappable base.
IndianJoe – let me know what other angles / zooms you want to see – happy to add some more to clarify how I built it.
Time2beupinAZ
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439 posts in 1131 days
#8 posted 413 days ago
That is a great flip stand you have there. I made one as well and have to say i like the cabinets for stoarge on the sides of yours. Great job on the locking system as well.
-- Tim - I usally measure twice after I cut......then I know for sure that I cut it short.....
derosa
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1472 posts in 1005 days
#9 posted 413 days ago
Very nice, adding it to my favorites to make by the end of the year just with a torsion box on the bottom to eliminate the flex that you mention. How is your height; does it work well for both tools? I assume you have it so that boards with lie across the top for the chop saw.
-- --Rev. Russ in NY-- A posse ad esse
dbhost
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4748 posts in 1401 days
#10 posted 413 days ago
THANKS… That’s the first time I have seen a flip top stand demonstrated. I have been leery of building one because of folks saying they are hard to use. Apparently that is total hogwash…
-- Manufacturer of fine quality sawdust since 1984. Comments and advice on my shop welcome. Check it out at http://lumberjocks.com/dbhost/workshop. Gladly accepting shop build donations!
elbarneso
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7 posts in 414 days
#11 posted 413 days ago
Derosa – thanks and good luck with your build. The height works well for me – I designed it so the top of the cabinets are maybe 1/8” below the top of my table saw so I can use it as a small in/out feed if needed. I set the flip top low enough so I would have to put blocks under my current tools to bring them just above the cabinets. If I get a bigger miter saw, hopefully I will just have to reduce the risers or remove them altogether. I like the tool to be just barely above the cabinet so it supports the piece if needed but doesn’t alter the cut.
StumpyNubs
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5040 posts in 970 days
#12 posted 413 days ago
A fantastic job! I love when people make shop improvements!
Thanks for posting!
-Jim, aka “Stumpy Nubs”
Latest episode of Blue Collar Woodworking is now online!
-- It's the best woodworking show since the invention of wood... New episodes Wednesdays at: http://www.stumpynubs.com
Ken90712
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12662 posts in 1358 days
#13 posted 384 days ago
Great job. Very clean both your work and shop!
-- Ken, "Everyday above ground is a good day!"
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