| Project by Mark A. DeCou | posted 603 days ago | 1116 views | 0 times favorited | 7 comments | ![]() |
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Sold (3-28-2008) – this matched set of Birch Tollikers has been sold and is headed to the Brainpan Hat Shop in Sumner, WA.
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Purchasing:
- To purchase a “Right Hand” Hardrock Maple Foot Tolliker, please visit this item in my Etsy.com Shop
- To purchase a “Left Hand” Hardrock Maple Foot Tolliker, please send me an email.
- To purchase a Black Walnut Foot Tolliker (right or left hand), please send me an email.
email: mark@decoustudio.com
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Project Story:
These white birch tollikers were custom made for a hatmaker in the state of Washington. He found my other lumberjock posting on Tollikers, and contacted me to commission the work. The inlayed “dots” are turquoise and abalone, used to match each tolliker up to it’s position in the display stand. The display stand is walnut.
I read on the internet recently that in the United States a “Tolliker” is called a “Tolliker”, but in England, it is called a “Dummy.” But, I don’t know that for a fact. Tollikers, of Dummys are used to shape the hat for a customer during the process of making and forming a hat to a customer’s specification.
Hat tool crafting is apparently a lost art, but custom hatmaking itself is gaining a comeback, and I’ve enjoyed seeing how many folks are taking up hatmaking as a hobby. The problem for them, is that there aren’t many antique tools to buy, and really nobody making them. When the tools do show up on eBay, they are often broken, or there are way more buyers than there are products to buy. Each time a hat tool is on eBay, I get a couple of emails after the bidding has closed with a photo of the product, asking if I could make it.
Whether hatters make Western, Fidora, Top Hats, Millinery hats, or other historical hat styles, there appears to be more and more folks out there that are tired of dressing in ball caps with Nascar, or sports teams on them. Those discerning folks find it challenging to find hatmakers today, and hatmakers find it difficult to find tools.
That creates a niche for someone like me, a woodworker, who is willing to spend some time whittling, carving, shaping, sculpting, sanding, and polishing these tools. There isn’t any easy way to make these, just carved from a block of wood, sanded smooth, and then polished with a muslin wheel. They aren’t cheap, but compared to a gallon of gasoline, or a cup of fancy coffee, a handmade original product like this that is useable for decades really doesn’t seem so high priced. At least to me.
If you find yourself in the position of collecting, or using Tollikers, or other hatmaking equipment, I would appreciate your business. Please email me for more information, pricing, and such.
Here are a couple of old drawings from Ermatinger’s book on how the Foot Tolliker used to be used.


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Artisan Hat Tools by Mark DeCou Studio
(Do you want to see More? Just follow these links):
NOTE:
ALL HAT MAKING ITEMS THAT I HAVE IN STOCK
ARE LISTED IN MY ETSY.COM ONLINE SHOP, click here to check inventory
- Walnut Hobbyist-Hatter Model, Counter Clockwise Cutter
- Walnut Hobbyist-Hatter Model, Clockwise Cutter
- Spradley Hats in Apline, TX
- Rachel Pollock of La Bricoleuse
- Brainpan Hat Shop in Sumner, WA
- Steve Delk's Adventurebilt Hat Co.
- Marc Kitter's Adventurebilt Hat Co.
- Pyrate Trading Co.
- Hatman Jack at Wichita Hat Works
- Inaaya Hat Co.
- Penman Hat Co.
- Complete Restoration of a Maillard Conformateur and Formillon
- New DeCou Formillion & Conformer, Prototypes #1 & #2
- Custom Designed Conformateur Carrying & Storage Case
- New Plot Base Board for the Maillard Allie Formillon
- Maple Wrench for Tightening Formillon Thumbnuts
- Left-Handed & Right-Handed Foot Tolliker
- Foot Tolliker: Elk Antler & Birch Wood, on a Display Stand
- Foot Tolliker: Walnut Wood, on a Display Stand
- Foot Tollikers: Three in White Birch Wood
- Foot Tollikers: Walnut Wood Set of Four
- Foot Tollikers, Birch Wood Double Set, on Display Stand
- Hinge-Shackle Curling Tool for the Homburg Hat
- Full Circle Shackle Curling Tool
- Half Circle Shackle Curling Tool
- Groove Tolliker Curing Tool
- “Coming Soon”, please check back.
My Website with other woodworking, including furniture, walking canes, scrimshaw artwork, custom knives, and other misc. items
(Note:This project story, project design, and photos are protected by copyright in 2008-2009 by the Author, M.A.DeCou., all rights reserved, no use allowed without expressed written permission.)
-- Mark DeCou - American Contemporary Craft Artisan - www.decoustudio.com





























7 comments so far
darryl
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1392 posts in 1217 days
posted 603 days ago
as nice as the tollikers are themselves, I like the added stand. it really completes the project.
-- www.darrylmasterson.com ~ www.darrylmasterson.etsy.com
trifern
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7894 posts in 658 days
posted 603 days ago
Nice informative post.
-- My favorite piece is my last one, my best piece is my next one.
HallTree
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2040 posts in 658 days
posted 603 days ago
Very interesting project.
-- Ron in Osseo, Minnesota
Roz
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449 posts in 677 days
posted 602 days ago
These tools are beautiful in their own right. Like Darryl, I like them in the stand. I have never seen anything like them and don’t fully understand how they are used. I’m one of those guys tired of ball caps but the hats I wear now are made of cloth. I suspect these tools are for use on pounded felt or wool hats.
Looks like you may be carving them to suit a specific customers hand, right?
-- Terry Roswell, L.A. (Lower Alabama) "Life is what happens to you when you are making other plans."
Roger Strautman
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534 posts in 1024 days
posted 602 days ago
As the norm, you have added a touch of artwork with the functional to make beautiful pieces.
-- " All Things At First Appear Difficult"
Ad Marketing Guy - Bill
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314 posts in 689 days
posted 602 days ago
GREAT POST – showing your craft and the craft of another. VERY informative! Thanks
-- Bill - - Ad-Marketing Guy, Ramsey NJ
dlcarver
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260 posts in 621 days
posted 602 days ago
Beautiful !
Dave
-- Dave Leitem,Butler,Pa.,http://dlcarver.etsy.com