| Project by Don Tikander | posted 427 days ago | 2710 views | 5 times favorited | 14 comments | ![]() |
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I have a total of $2.47 in my router table. I live near a modular manufacturing plant. The top is the counter top cut out of the sink area. They usually throw them in the dumpster. It’s perfect for the top. “Free”. I couldn’t bring myself to pay $40.00 and up for a router plate top insert. So I found a Lexan type cutting board at the local Walmart for $2.47!!! They have many sizes and colors. It’s slippery, and very ridgid. No flex at all.
Once I decide which router to mount I will simply cut the mounting holes on my drill press. I have a kitchen cabinet that I never used, so I will mount the top on that and put casters on it. Then I will hinge the back of the top for easy access to the router for adjustment and changing bits. I made a nice fence out of scraps from around the shop.
Are there any awards on Lumberjocks for the “Best money saving idea of the year”?? LOL.
-- Wood glue residue doesn't take a stain well.
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14 comments so far
flintbone
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165 posts in 1323 days
#1 posted 427 days ago
Good job.
-- If I had only known, I would have been a locksmith. - Albert Einstein
T. D. Reid
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271 posts in 511 days
#2 posted 427 days ago
Great job! I recently told another member about counter top cut offs as router tables “on the cheap”. This is what I used for my first one in 1992 and it worked like a champ. FYI Sam’s Club sells cuting boards without the hand hold opening in them. Thanks for the building one and I agree that this is “Best money saving idea of the year”. Cheers
-- Head to the shop its calling you – Todd
schloemoe
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684 posts in 1105 days
#3 posted 427 days ago
Cheap is best…...................Schloemoe
-- schloemoe, Oregon , http://www. woodrehab.blogspot.com
Skylark53
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2265 posts in 1227 days
#4 posted 427 days ago
Nice work and very frugal work on a project you can use for many years. Congratulations!
-- Rick, Tennessee, John 3:16
Roger
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9191 posts in 971 days
#5 posted 426 days ago
I would say, that’ll work very good. Manufactured tops are priced way too high in my opinion
-- Roger from KY. Work/Play/Travel Safe. Kentuk55@bellsouth.net
MakerofSawdust
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26 posts in 783 days
#6 posted 426 days ago
That was my first router table too!! The only difference is that I used some lexan instead of a cuttiing board. The sink cut-out was the perfect size.
-- - Kevin from Cincinnati. All my work is guaranteed: Three minutes or three feet; whichever comes first.
woodshaver
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1998 posts in 1520 days
#7 posted 426 days ago
Good Job! If it works, Why Not! Saving money is the way to go! More money to spend on tools!
-- Tony C , My high school shop teacher said "You can do it"... Now I can't stop!
canadianchips
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1773 posts in 1164 days
#8 posted 426 days ago
Excellent !
My first table saw extension was from cabinet shop I worked at. Counter top cutoffs that were thrown out. I used it for many years !
I never thought of the LEXAN idea, I LIKE that .
-- "My mission in life - make everyone smile !"
Green_Hornut
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67 posts in 787 days
#9 posted 426 days ago
Like the idea of the countertop. should be plenty flat and smooth for the purpose. I would caution about the Lexan. My last table I built I used a sheet of 3/8 acrylic for my insert and while it worked fine in the beginning with the weight of my PC 3 HP plunge it began to sag until I got noticeable poor results. You might get by and I hope you do. Just saying, watch it so it doesn’t sag.
ChrisK
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522 posts in 1248 days
#10 posted 426 days ago
Great find on the counter top. The cutting board is more of a HDPE, milk bottle plastic. If you can support it might work well. I have a 1/2” acrylic holding my 3hp and it works well. Good Luck.
-- Chris K
DocSavage45
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2866 posts in 1009 days
#11 posted 426 days ago
I have a top from a small desk waiting for a similar treatment. Thanks for sharing. Have you cosidered installing a metal track in the slot for a miter gage?
-- Cau Haus Designs, Thomas J. Tieffenbacher
ChrisMc45
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88 posts in 1026 days
#12 posted 426 days ago
Nice to save the money for router bits. FWIW, I believe the cutting board is likely polypropylene; not as rigid as Lexan (polycarbonate) but easier to cut. You may wish to reinforce the span after you choose your router; perhaps some aluminum L-profile extrusion, close-set to the router hole, extending past the plate to secure to the underside of the table…
Good to be frugal.
Martyroc
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2708 posts in 473 days
#13 posted 426 days ago
Good use of inexpensive and free materials, better in your shop than a landfill somewhere.
-- Martin ....always count the number of fingers you have before, and after using the saw.
Dusty56
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10508 posts in 1855 days
#14 posted 426 days ago
Use caution with plastics…they are not all the same and some can become brittle and shatter without warning.
If that board was Lexan , you would have paid a lot more than $3 for it : )
Nice way to save money though !! Keep up the good work .
I’m a re-purposer myself
LOL
-- When did quiet and quite become the same word ? I'm guessing about the same time as your and you're did.
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