| Project by fernandoindia | posted 432 days ago | 1928 views | 1 time favorited | 17 comments | ![]() |
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Since everybody seemed to enjoy the making of their own tools, with their own hands. and the using of such tools, I decided to make a try.
I made a sliding bevel square with two blocks of Palo Santo ( lignum vitae), and a 400 mm (16”) long and 2 mm (5/64”) thick piece of bronze.
The square handle measures 25mm by 25mm and 130mm long. (I made that measures to be easy to translate to imperial, which would be 1” by 1” by 5.125”. The blade itself is 190mm( 7.5”)
Making the handle was straight forward. Apply CA glue and drilled 4 pilot holes through the bronze ends and the wood. I insert two 2mm bronze rods in the end, and 4 bronze screws in the top ends. (Were the bevel slides)
The most time consuming task was the drilling of the bronze to make the guide

Well not exactly the drilling, but the filing. And I´ll tell you it was quite difficult to me to keep it perfectly straight. (Needless to say, I failed in that one too)
FInally I screwed a 0,25” bronze screw and a wing nut to lock the bevel.
Very happy with the outcoming. But with such piece of bronze plus the Lignun vitae wood, the bevel weights only 300 grams (10.6 oz). Almost a Mallet.
I started trying as a mallet, but end to the conclusion that both the bevel square and myself would be much better off if I decided to make a mallet for my own.
Continuing the Mads spree on hand tools.
Since I had some other pieces of LV and other hardwoods lying around (VIraró and guatambu) (Not so nice as Mads ones), I start some ripping planning and sanding. Made two glue ups of 12mm (0.5”) guatambu (Yellowish); 6mm (0.25”) viraro (reddish); 3 mm (3/8”) guatambu. A third glue up was a 13mm ( more than 0,5”) sorrounde by two 2mm (5/64”) viraro

I did also turned the handle consisting of a piece of LV and two of viraró. The LV had some holes from screws (Was some old flooring scrap) Before assembling and gluing it I didn´t bother since I thought the sides of LV were to be covered by the other wood. Fool of me, didn´t think what would happen after turning it !!. (Still happy since this handle will increase my pricing due to the environmental friendly approach, :). This environmental alibi is great for fool woodworkers, isn´t it?
After cleaning, sanding all the blocks, I cut in half the third block, and glued to the handle and one of the other.
I the make a 30mm hole with a Forster bit, and fill the holes with lead.

Following the final glue up, and cutting the angle, I finished with 5 coats of Linseed oil within 3 days.
The head measures 12.5 cm (5”) 8 cm tall (3 3/16”), and 6 cm (2 3/8”) wide. Total lenght is 34 cm (13 3/8”)
Total weight is 1,150 grams (2.5 pounds or 40 oz)

-- Back home. Fernando
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17 comments so far
patron
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12073 posts in 1513 days
#1 posted 432 days ago
great work fernando
not just practical
but good looking too
-- david - only thru kindness can this world be whole . If we don't succeed we run the risk of failure. Dan Quayle
lanwater
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2425 posts in 1106 days
#2 posted 432 days ago
Catching the tool making fever?
You did great. The sliding bevel came out nice. You just have to make a tool to ease the filling pain…
The hammer looks suspiciously like thor’s hammer; only I don’t think he had lead on the inside and yours looks much better.
Seriously, At over 1kg you are going to buil some serious muscles.
Great job my friend
Roger
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9214 posts in 976 days
#3 posted 432 days ago
noooooo don’t hit that beautiful motorcycle fuel tank with that nice mallot…. lol ju kiddin. hand made tools are the best
-- Roger from KY. Work/Play/Travel Safe. Kentuk55@bellsouth.net
Brit
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4204 posts in 1015 days
#4 posted 432 days ago
Lovely tools my friend. They will bring a smile to your face each time you use them. Well done.
-- Andy -- Old Chinese proverb say: If you think something can't be done, don't interrupt man who is doing it.
JL7
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3643 posts in 1137 days
#5 posted 432 days ago
Fernando – nice job on the tools…...cool wood, haven’t heard of a couple of those….and re-using the flooring, I love it…..that mallet looks pretty serious with the lead in it….wow!
AND – you included a photo of the BSA!! Very nice…what a wonderful classic.
Everything here is built to last…
-- Jeff - I have not failed. I've just found 10,000 ways that won't work.
RandyM68
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693 posts in 490 days
#6 posted 432 days ago
I like the mallet. I built a bigger one but it is too light. I never even thought of putting lead in it. I did it with nunchucks and a billy club when i was a kid. Thanks for reminding me.
-- I can explain it to you, but I can't understand it for you. I'm sorry,thanks.
lew
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8989 posts in 1928 days
#7 posted 432 days ago
These both look fantastic to me, Fernando!
-- Lew- Time traveler. Purveyor of the world's finest custom rolling pins!
canadianchips
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1775 posts in 1169 days
#8 posted 432 days ago
I like the mallet, I REALLY like the finishing table it is sitting on. NICE.
-- "My mission in life - make everyone smile !"
fernandoindia
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1002 posts in 1116 days
#9 posted 432 days ago
Thank you all for the kind comments
Ian, yes it is a way too heavy. Probably half weigh could be enough. WIth this weight, I just drop it.
Brit, thanks. I´ll smile each time I use it wondering what David meant about being good looking.
Thank you Jeff. As you see I´m also thinking of a striped shop :)
Thank you Lew. The next one will include a Celtic knot somewhere
-- Back home. Fernando
fernandoindia
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1002 posts in 1116 days
#10 posted 432 days ago
CHips, glad you like it. I´m still improving my grating techniques. Looking closer to the table shows a lot of OOOOps.
I am finishing some shelves which I cut them with a new Freud thin kerf, and with a more dense wood.
-- Back home. Fernando
stefang
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9510 posts in 1506 days
#11 posted 432 days ago
Excellent work on both projects Fernando. That mallet will be perfect for chopping mortises. The mallet and the sliding bevel are beautiful.
-- Mike, American in Norway
Martyroc
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2708 posts in 478 days
#12 posted 432 days ago
Very cool, it’s a true craftsman that uses tools he has fabricated himself.
-- Martin ....always count the number of fingers you have before, and after using the saw.
mm8ball
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7 posts in 490 days
#13 posted 431 days ago
Great work on the mallet, but I want to know what brand and year is that motorcycle.
-- Thinking you know something is the most perfect barrier to learning.
fernandoindia
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1002 posts in 1116 days
#14 posted 431 days ago
Stefang, Martin, mm8, thank you for your comments.
MM8, it is a BSA, A7 1947. My first motorcycle in 1969. Rebuilt in 2005. The photo links to photos of rebuilding
-- Back home. Fernando
itsmic
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1423 posts in 1291 days
#15 posted 427 days ago
Hi Fernando
WOW, is that a sweet ride or what, looks like Your work on bikes is parallel to Your fine woodworking talents. It’s Great to have You here telling and showing all of us what You have been doing. Your tools look Great, I can really relate to “having to do things the hard way” You will always be in good shape anyway, and the reward for the hard work and ingenuity is a Great satisfaction. Your detailed discriptions always interst me and I always learn something, thanks Fernado, and thanks for sharing
-- It's Mic Keep working and sharing
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