Tapered Reamer

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Project by pbyrne posted 03-19-2012 03:10 AM 3583 views 5 times favorited 8 comments Add to Favorites Watch

I have been dreaming of making a set of windsor chairs. So, I have begun making some of the tools needed for windsors. I’ve made this one out of walnut and maple, with a hacksaw blade as the scraper. I based this design off of Eliza Bizarrri’s reamer as the angle is made at six degrees. I used the lathe to get the basic shape then I fine tuned the shape with spokeshaves, bit and brace, block plane, and chisels. I cut a relief ahead of the blade for the shavings to escape.

8 comments so far

View DaveBaker's profile


67 posts in 3354 days

#1 posted 03-19-2012 10:10 AM

Nice job. It’s always great making something with tools you have made.

-- Upstate New York -- Do what you love and never work a day in your life.

View MShort's profile


1785 posts in 3021 days

#2 posted 03-19-2012 03:39 PM

Great idea and a very nice looking tool.

-- Mike, Missouri --- “A positive life can not happen with a negative mind.” ---

View mafe's profile


11370 posts in 2692 days

#3 posted 03-19-2012 05:09 PM

Great idea to use a hacksaw blade.
Nice reamer.
Best thoughts,

-- MAD F, the fanatical rhykenologist and vintage architect. Democraticwoodworking.

View Martyroc's profile


2712 posts in 1908 days

#4 posted 03-19-2012 09:25 PM

That’s a great idea, and using the hacksaw blade, is good thinking outside the box.

-- Martin ....always count the number of fingers you have before, and after using the saw.

View Tim Dahn's profile

Tim Dahn

1551 posts in 3167 days

#5 posted 03-22-2012 06:58 PM

Excellent! Did you cut a kerf to hold the saw blade? and if so did you do that before or after shaping?
Thanks for posting, very cool shop made tool.

-- Good judgement comes from experience and experience comes from poor judgement.

View Grandpa's profile


3258 posts in 2278 days

#6 posted 03-22-2012 07:29 PM

Great tool. I like shop made tools.

View jerryo's profile


135 posts in 2566 days

#7 posted 03-26-2012 03:09 PM

Since you did that nice making the reamer I can’t wait to see your chairs. Great job. Are you going to make a inshave or a travisher? Jerry

View pbyrne's profile


80 posts in 2294 days

#8 posted 03-27-2012 01:20 AM

Jerry – I am working on some designs for a travisher, inshave, scorp and a compass plane. I’ll post the tools when I make them. Thanks for the compliment.

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