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Table saw extension wing/Router table

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Project by JDoerr posted 868 days ago 7786 views 15 times favorited 17 comments Add to Favorites Watch

After getting into more advanced projects it was time to get a router table but, I did not quite have the space in my shop so I had improvise. I did not have very good wings on my Delta table saw so I decided to replace the wings with better ones and add a router insert so I could have that router table without loosing floor space. This project turned out better than I expected. The hardest part of the project was getting my new wings exactly flush with the table saw. I used 3/4 inch birch plywood for the top which I then laminated to create a smooth surface. I also supported the table top on all four sides and two extra supports underneath for support with 1×4’s. The table top is very sturdy and level. I bought a router insert from rockler to hold my porter cable router. The insert was pretty easy to install and works great. As far as the fence goes, I am going to use my table saw fence as the base and add onto it to make a nice router fence. (next project) This was a pretty cool project that I am happy to have done so I can use my router to its full capabilities.





17 comments so far

View AKAndrew's profile

AKAndrew

53 posts in 1379 days


#1 posted 868 days ago

Looks great

View Dapper's profile

Dapper

5 posts in 1186 days


#2 posted 868 days ago

Nice. Really nice job.

View Ken90712's profile

Ken90712

14847 posts in 1793 days


#3 posted 868 days ago

Nice work, I made one for my table (different brand) then added a base under the table to make it more stable. Love my router table and they get alot of use.

-- Ken, "Everyday above ground is a good day!"

View canadianchips's profile

canadianchips

1831 posts in 1601 days


#4 posted 868 days ago

Looks real good. You are going to enjoy that extension and router table combo.

-- "My mission in life - make everyone smile !"

View prez's profile

prez

344 posts in 2015 days


#5 posted 868 days ago

Did the same with mine awhile ago…you’ll get years of enjoyment out of your TS now….
Good job with the laminate.

-- George..." I love the smell of a workshop in the morning!"

View Bertha's profile

Bertha

12951 posts in 1297 days


#6 posted 868 days ago

niiiiiice. I spent a ton of money on mine and yours is nicer.

-- My dad and I built a 65 chev pick up.I killed trannys in that thing for some reason-Hog

View Woodwrecker's profile

Woodwrecker

3566 posts in 2179 days


#7 posted 868 days ago

Looks great.
Can’t wait to see your fence design.

-- Having fun...Eric

View Ben Simms's profile

Ben Simms

191 posts in 895 days


#8 posted 868 days ago

Looks great, thanks for sharing.

-- I played with Legos as a kid and I never had the part I thought I needed, so I learned to improvise. Now I'm an engineer with a woodworking hobby.

View BTKS's profile

BTKS

1967 posts in 2068 days


#9 posted 867 days ago

Now let the full potential of that router loose! This looks like a well made table to stop deflection. Looking forward to seeing the fence.

-- "Man's ingenuity has outrun his intelligence" (Joseph Wood Krutch)

View Rick  Dennington's profile

Rick Dennington

3273 posts in 1798 days


#10 posted 867 days ago

Mighty fine…..Extention wings on a table saw are a great addition to any saw….and if you have a small shop, just makes it that much better for room…..Stellar job on the instulation and setup…...

-- " I started with nothing, and I've still got most of it left".......

View oldretiredjim's profile

oldretiredjim

178 posts in 989 days


#11 posted 867 days ago

thanks for posting. i need to do something like that.

View Bsmith's profile

Bsmith

295 posts in 1274 days


#12 posted 867 days ago

Nice job. I just purchased the Rockler insert with the lift. Not functioning yet but working on it. Have fun.

-- Bryan

View MShort's profile

MShort

1724 posts in 2022 days


#13 posted 867 days ago

Great job on your router setup… I have the same saw and need to do the same thing on mine.

-- Mike, Missouri --- “A positive life can not happen with a negative mind.” ---

View NiteWalker's profile

NiteWalker

2709 posts in 1181 days


#14 posted 867 days ago

Awesome job! I have the same tablesaw and plan on doing the same since my CI wings are gouged up pretty good from using my saw as a workbench for a while.

-- He who dies with the most tools... dies with the emptiest wallet.

View taoist's profile

taoist

110 posts in 1095 days


#15 posted 867 days ago

You did a nice job on the tale and insert. I have basically the same saw and it came with cast iron wings that took some time but I managed to get the whole table level. I recently added a cast iron router table in the same place as yours except mine isn’t as wide as yours because the iron wing is still on the table. The cast iron RT makes the saw even more stable than before.
Nice idea on the mounting bolts for the table and great work.

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