Mallet made from scraps

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Project by felkadelic posted 03-11-2012 06:42 AM 2518 views 6 times favorited 16 comments Add to Favorites Watch
Mallet made from scraps
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Just a mallet that I whipped up one weekend in January using scraps leftover from Christmas presents.

The handle and innermost ply are maple. Outer layers are padauk and purpleheart. The handle is joined to the body with a wedged tenon (actually, the maple section in the middle of the mallet head is two pieces, with the inner walls beveled to make a flared mortise for the handle tenon).

This was my first time using the bandsaw to rough shape something like the handle. It’s far from perfect, but is actually quite comfortable in use.

Also, if you’re wondering, that’s a drop of blood on the handle. As I was using a chisel to pare down the wedges of the tenon, the chisel slipped and I cut off the tip of my right thumb. Bled like hell and warranted a trip to the ER, but it’s healed very well. I’ve decided to leave the blood on the handle as a reminder to be extra-careful in the shop.

16 comments so far

View TDSpade's profile (online now)


105 posts in 2616 days

#1 posted 03-11-2012 07:35 AM

Beautiful mallet, anything you bleed on is truly yours.

-- For every expert, there is an equal and opposite expert.

View Skylark53's profile


2678 posts in 3260 days

#2 posted 03-11-2012 01:01 PM

Looks super. You’ll get a great deal of pleasure from using it for many years.

-- Rick, Tennessee, John 3:16

View Ryan's profile


38 posts in 2484 days

#3 posted 03-11-2012 02:09 PM

Great looking mallet. I too would have left the blood as a good reminder! Nice job.

-- If you want creative workers, give them enough time to play.

View clieb91's profile


3521 posts in 4135 days

#4 posted 03-11-2012 02:11 PM

Very nice looking mallet. A good reminder as well.


-- Chris L. "Don't Dream it, Be it."- (Purveyors of Portable Fun and Fidgets)

View Mark Davisson's profile

Mark Davisson

597 posts in 3517 days

#5 posted 03-11-2012 03:19 PM

Is that a bloodwood handle?

-- I'm selfless because it feels so good!

View luv2learn's profile


2872 posts in 2503 days

#6 posted 03-11-2012 04:10 PM

Nice mallet. Sharp chisels are wonderful to work with, most of the time :).

-- Lee - Northern idaho~"If the women don't find you handsome, at least they ought to find you handy"~ Red Green

View doncutlip's profile


2832 posts in 3756 days

#7 posted 03-11-2012 04:13 PM

that is a really good looking mallet, should give years of use

-- Don, Royersford, PA

View Trev_Batstone's profile


317 posts in 2693 days

#8 posted 03-11-2012 06:49 PM

That’s a lovely mallet.. despite the blood mark. I cut off the tips of 3 fingers last year in my planer and they grew back, finger nails and all.


View Kevin's profile


561 posts in 2499 days

#9 posted 03-12-2012 12:33 AM

Great mallet, I agree good reminder, accidents can happen to anyone.

-- Measure twice, cut once, then sand a whole bunch

View jumbojack's profile


1685 posts in 2824 days

#10 posted 03-12-2012 03:57 AM

what did they do for you at the ER?

-- Made in America, with American made tools....Shopsmith

View NormG's profile


6283 posts in 3204 days

#11 posted 03-12-2012 04:08 AM

Like the reminder spot, things can happen so quickly

-- Norman - I never never make a mistake, I just change the design.

View Manitario's profile


2681 posts in 3083 days

#12 posted 03-12-2012 04:42 AM

Nice mallet! Most of my projects have my blood on them somewhere…the problem with using razor sharp tools is that they are…razor sharp…

-- Sometimes the creative process requires foul language. -- Charles Neil

View Gareth00's profile


21 posts in 2537 days

#13 posted 03-12-2012 08:49 AM

Your mallet has inspired me to have a try at something similar, as soon as I finish this workbench. I’ll try to leave out the claret highlights.

View GrandpaLen's profile


1651 posts in 2472 days

#14 posted 03-12-2012 03:09 PM

Great looking Mallet, and some projects just require “blood, sweat & tears” to add that personal touch.
...and that trip to the ‘E.R.’, that’s called “experience”.

-- Mother Nature should be proud of what you've done with her tree. - Len ...just north of a stone's throw from the oHIo, river that is, in So. Indiana.

View Jorge Velez's profile

Jorge Velez

356 posts in 2786 days

#15 posted 03-17-2012 02:44 AM

nice mallet, I made a similar mallet wile ago, I have vever use it, I have it for display only.

carefull with sharp chissels, I’ve some times cut my seld too with my chissels, LOL

-- Jorge Velez, Guadalajara, Mexico.

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