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Versatile Router Jig.

Project by Bill Butler posted 611 days ago 1410 views 12 times favorited 13 comments Add to Favorites Watch

I am currently working on a bookcase where I wanted to do some really quality joinery which in my case means no visible fasteners.

I found this router jig in Taunton’s Jig and Fixtures text. I highly recommend this book as a good source of ideas. The jig is designed such that the one fence is fixed 90 degrees relative to the alignment block, and the other fence floats on a pair of slots.

Here in my jig I have trimmed the fence with a 1/2” router bit. This will allow me to cut any size dado from 1/2” up including the non standard 23/32” plywood.

The floating fence can be set at an angle which I am using to cut tapered sliding dovetails for my shelves.

Made from 1/4” hardboard, poplar, and a little scrap oak. The T-Nuts are from Rockler.


13 comments so far

View Dano's profile

Dano

217 posts in 926 days


posted 611 days ago

I have one too, I saw it originally in a podcast from Woodsmith. They work well just make sure that it is solidly clamped to the work piece. I had one slip on me and made a rather ugly dado, fortunately it was on the inside of the piece out of view.

-- Dan in Central Oklahoma, Able to turn good wood into saw dust in the blink of an eye!

View Bill Butler's profile

Bill Butler

73 posts in 657 days


posted 611 days ago

Dan, you are sooo right on that. I never cut sliding dovetails before and I thought I should practice and I discovered the same problem. Clamping that sucker down so it doesn’t move is very important. Luckily it happened during the practice session and I realized my error- my clamp caught a bit of the workbench surface, but not enough to hold firmly.

View Scott Bryan's profile

Scott Bryan

20668 posts in 716 days


posted 611 days ago

I built this as well. And it works well most of the time. I found that mine occasionally tended to shift ever so slightly when routing due to the side pressure from the router. This was just enough to give a sloppy dado which I found to be annoying. But it does work if you are careful.

-- With God's help all things are possible- even woodworking. Woodworking is not just a hobby, it is an (expletive deleted) expensive hobby.

View grovemadman's profile

grovemadman

558 posts in 666 days


posted 611 days ago

I have the book you speak of and there are quite a lot of jigs that look useful.

-- --Chuck

View Thos. Angle's profile

Thos. Angle

4013 posts in 857 days


posted 610 days ago

I’ve got one of these as well. Don’t remember where I saw it but it sure works.

-- Thos. Angle

View GaryK's profile (online now)

GaryK

9523 posts in 883 days


posted 610 days ago

Nothing like a good jig!

-- Gary, East TX -- The longest journey begins with a single step.

View Tim Pursell's profile

Tim Pursell

388 posts in 677 days


posted 610 days ago

I don’t have this particular jig, but with other clamp on type jigs I usually glue a sheet of sandpaper to the bottom of the jig to help keep it in place.

-- http://www.grandprairiewoodworks.com http://www.etsy.com/shop.php?user_id=6453794

View Bradford's profile

Bradford

787 posts in 717 days


posted 610 days ago

I’m a clamp happy nut when it comes to dadoes. The there is nothing worse than running several dadoes before realizing your eschewed grooves.

-- so much wood, so little time. Bradford.

View Kevin's profile

Kevin

294 posts in 853 days


posted 610 days ago

I like this idea. I’ve been looking for a good way to do sliding dovetails.

-- Kevin, Wichita, Kansas

View Blake's profile

Blake

2757 posts in 769 days


posted 610 days ago

I really need to make one of these. Thanks for posting this.

-- Check out my new website! http://www.blakeweberwoodworking.com

View DaveH's profile

DaveH

372 posts in 673 days


posted 610 days ago

I have a similar jig. To help prevent the jig from moving on me I clamp and extra piece of wood on both sides of the jig if I have room.

-- DaveH - Boise, Idaho - “How hard can it be? It's only wood!”

View Paul D's profile

Paul D

2125 posts in 643 days


posted 610 days ago

Nice jig Bill. I don’t have one (yet). I would also recommend the book by Bill Hylton called “Woodworking with the Router” which I’m currently reading through. I could spend weeks (or longer) making all the jigs in that book. If you want to do something with a router this book probably has all the details and necessary jigs.

-- Paul D, Atlanta GA

View rikkor's profile

rikkor

11335 posts in 769 days


posted 609 days ago

Looks like something for the project list.

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