| Project by DonH | posted 489 days ago | 3020 views | 23 times favorited | 21 comments | ![]() |
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I recently upgraded my table saw and decided to improve the safety of using it. I prefer to rip on my bandsaw when capacity allows so the table saw is primarilly for cross cuts.
I added a cross cut sled, outfeed table and overhead safety equipment storage (sort of in your face – no excuse not use the right gear).
The sled is fully enclosed and has dust collection through an overhead system using ABS plumbing parts. the travel of the sled is limited in both directions, back by the riving knife which I leave in place and forward by bench dogs in the outfeed table as shown. The blade is impossible to touch at any time – even the slots cut out of the clear plastic cover at the fence end (they are to accomodate stops) do not allow you to touch the blade even if you try. The blade is always contained within the sled structure.
Not a very big project but I thought it may be of some interest.
-- DonH Orleans Ontario
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21 comments so far
WVTODD
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115 posts in 742 days
#1 posted 489 days ago
Nice design and i like the magical flotting organizer shelf.
a1Jim
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#2 posted 489 days ago
Interesting sled.
-- W James Brokenbourgh Custom furniture maker http://artisticwoodstudio.com/
DIYaholic
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#3 posted 489 days ago
I love it. When a safety device becomes a non-PIA device, then it surely WILL get used. The “Adult Proof” Crosscut (wood not yourself) Safety Sled (APCSS)!! Even I may stay “finger full” & stitch free!
Thanks for sharing this!
-- Randy-- I may not be good...but I am slow!
BTimmons
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#4 posted 489 days ago
I can see you put a lot of thought into this station. Well done.
-- Brian in Arlington, TX - Laziness is the foundation of efficiency.
BAKTHAVATHSAL KADAMBI
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#5 posted 489 days ago
WONDERFUL ingenuity, in making the use of table saw safe. I particularly like the clear plastic cover and duct collection system from the top of the cover. Thanks for sharing your project.
-- ALPHA-ZEE CREATIONS
Manitario
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#6 posted 489 days ago
That is a great idea. Any difficulty holding the workpiece with the plexi cover in place? As well, you appear to have a squirrel running down one of your teleposts in the “floating” shelf pic; does he clean up the shop after you leave?
-- Rob, Sault Ste. Marie, Ontario
Grantman
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80 posts in 2223 days
#7 posted 489 days ago
Looks like you’re limiting yourself to maybe a 6” board. What happens if you have a panel, say, 15” wide?
DonH
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482 posts in 1015 days
#8 posted 489 days ago
Hi all – thanks for the interest.
Manitario – the “squirrel” is my bench brush, sharp eyes!!
Grantman – the capacity is 9” crosscut and you are right, if larger panels need to be cut I would not be able to use this sled, but probably could use the bandsaw and rip the crosscut. Cant have everything in any one package it seems.
Don
-- DonH Orleans Ontario
Lee A. Jesberger
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#9 posted 489 days ago
Very nicely done, Don.
Lee
-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com
DonH
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#10 posted 489 days ago
Hi Lee
Thanks – it was a fun project.
Don
-- DonH Orleans Ontario
StumpyNubs
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#11 posted 489 days ago
This is definitely going to the LJ’s top three! Thanks for posting!
-Jim; aka “Stumpy Nubs”
” Blue Collar Woodworking? That's the best show since wood was invented! ”- The Eastern Northwest Southerner’s Journal
-- It's the best woodworking show since the invention of wood... New episodes Wednesdays at: http://www.stumpynubs.com
DonH
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#12 posted 489 days ago
Thank you Stumpy
Don
-- DonH Orleans Ontario
rmoore
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#13 posted 488 days ago
Your design sucks… in a good way. I’ve never been a fan of the plastic cover but this serves a purpose other than keeping your fingers out of places you should know better to put them. Dust always blows out the slot in the back fence on my sled. This would help I’m sure. Favorited!
-- The more I learn, the more I realize I don't know. Ron, Crossville Tn
DonH
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482 posts in 1015 days
#14 posted 488 days ago
Hi Rmoore
Thanks for your unique observation – dust sucks as far as I am concerned and sliced fingers even more so!!
The plastic cover does a good job.
Don
-- DonH Orleans Ontario
Vrtigo1
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420 posts in 1189 days
#15 posted 488 days ago
Just wondering how effective the overhead dust collection is. I wouldn’t expect it to be very good, so that’s why I am asking. Also, the overhead storage for safety devices is interesting, but I would worry about bumping into it and having something fall onto the saw in the middle of a cut. I think I am more inclined to make sure I am aware of what is going on and to think through what could go wrong with every cut before I make it when I am working at the TS, but to each his own. Thanks for posting.
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