| Project by Bearpaw | posted 619 days ago | 356 views | 0 times favorited | 12 comments |  |
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We had an old fiberglas curtain that was dirty and very much in need of replacing. I used the designs of the side panels to make the design.
The material is mahogany. At the time this was built the material was $2800.00. The unit weight is 425 pounds and it was installed in one piece. The unit was lifted in place by an electric wench pulling a strap attached to steel lifting brackets. It went in plumb and level the first time.
The unit is about 92” wide and 96” up the sides. The fabric is acoustical cloth stapled to the back.
I made 3 I-beams that were attached to my shop floor and shimmed level with each other. This is what I built the unit on. I was able to clamp to the I-beam.
Most of the cross cuts were cut with a sliding chop saw, but the 22.5 degree cuts were cut with my router using a special jig that I made. I have included pictures of that. This project took 5 1/2 months of spare time to build. It took 9 men to carry it out of my shop. A friend owns a commerical wood shop. He quoted $40,000.00 to build and install it.
-- "When we build, let us think we build forever." John Ruskin
12 comments so far
GaryK
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9549 posts in 887 days
posted 619 days ago
That looks great! Nice job.
-- Gary, East TX -- The longest journey begins with a single step.
Scott Bryan
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20780 posts in 721 days
posted 619 days ago
Bearpaw,
This is an absolutely gorgeous project. This was a winning project for everyone. You got a lot of quality woodworking time, the church got a beautiful grill and saved a ton of money.
thanks for the post.
-- With God's help all things are possible- even woodworking. Woodworking is not just a hobby, it is an (expletive deleted) expensive hobby.
ND2ELK
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6229 posts in 673 days
posted 619 days ago
Outstanding! You did a wonderful job on this beautiful piece. Than you for posting.
God Bless
tom
-- Mc Bridge Cabinets, Iowa
sjdickey
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64 posts in 697 days
posted 619 days ago
I am often touched by the love and craftsmanship so many of our fellow woodjocks put into creating lovely and meaningful pieces for thier churches. You have done it again. Beautiful work.
roman
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1125 posts in 792 days
posted 619 days ago
beautiful
nothing better then the glory of God
-- http://www.furnituremann.ca/
Lee A. Jesberger
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3710 posts in 878 days
posted 619 days ago
Hi Bearpaw;
A fabulous job and a worthy cause.
Lee
-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com
againstthegrain
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72 posts in 651 days
posted 619 days ago
THATS one of the many things I love about my job, I get to do woodworking for the church!!! Well done and I pray many blessings for sewing into His kingdom!!
-- Anchul - Warrensburg, MO: As a Pastor, I am just trying to get closer to Jesus. He was a woodworker too.
cajunpen
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5968 posts in 965 days
posted 619 days ago
Bearpaw that is absolutely incredible. Talk about a massive project. The mahogany was a good choice.
-- Bill - "Suit yourself and let the rest be pleased." http://www.cajunpen.com/
rikkor
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11335 posts in 773 days
posted 619 days ago
Simply beautiful. When I clicked on this I was expecting to see a barbeque. This is much better.
Mario
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882 posts in 950 days
posted 618 days ago
Great work and for the greatest cause. Something you can be proud of for years to come. Thanks for posting.
-- Hope Never fails
CharlieM1958
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7675 posts in 1117 days
posted 618 days ago
Excellent work!
-- Charlie M. "Woodworking - patience = firewood"
clieb91
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682 posts in 834 days
posted 618 days ago
Bearpaw, Welcome aboard.
What a better way to use those talents that you have been given but to give them back to a church. The piece likes great.
CtL
-- Chris L. "Don't Dream it, Be it."