Quick Mount Router Sub-base

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Project by Bricofleur posted 01-20-2012 04:45 PM 5213 views 27 times favorited 10 comments Add to Favorites Watch

This is my quick mount handheld router sub-base to keep the tool straight when routing rabbets inside mirror frames, rounding over edges of narrow pieces and routing top edges of drawer sides without the hassel of removing the original base plate. It takes seconds to mount and get to work. Using 1/4” MDF for its rigidity, my sud-base is 13”-wide by 15”-long (what I had on hand) and all edges have been sanded smooth so they won’t catch.

I drilled a 1-5/8” hole in the center to accept the widest router bit I would use with this handheld router. The two holding clips are made from hardwood and were rabbeted on the tablesaw. The clips are screwed only, from under, so they can be replaced if broken or if I change router. When installing the toggle clamp, make sure the distance from its base and the edge of the router baseplate is a bit more than the depth of the rabbet of the holding clips to be able to insert the router (an issue with my prototype). The two clips and the toggle clamp should be positioned in a triangle and make sure the toggle clamp is opposite to the lock lever.

I soon realized that this sub-base is equivalent to a D-handle to mill edges of any carcasses without tipping over.

Thanks for looking.



-- Learn from yesterday, work today and enjoy success tomorrow. --

10 comments so far

View Woodwrecker's profile


4196 posts in 3751 days

#1 posted 01-20-2012 05:05 PM

Nice job Serge.
And congratulations on submitting the winning tip in the current issue of Wood Magazine !

View PurpLev's profile


8541 posts in 3824 days

#2 posted 01-20-2012 05:18 PM

great idea

-- ㊍ When in doubt - There is no doubt - Go the safer route.

View a1Jim's profile


117276 posts in 3752 days

#3 posted 01-20-2012 05:31 PM

Great Idea Serge thanks for sharing this jig.

-- wood crafting & woodworking classes

View ChrisK's profile


2004 posts in 3257 days

#4 posted 01-20-2012 05:31 PM

Slick, I will use this idea this for sure.

-- Chris K

View Jimboe's profile


257 posts in 3925 days

#5 posted 01-20-2012 06:13 PM

great idea …i will be using it =)

View Kent Shepherd's profile

Kent Shepherd

2718 posts in 3461 days

#6 posted 01-20-2012 07:08 PM

Serge, Your ideas are always so practical

Thanks once again


View Diggerjacks's profile


2280 posts in 3314 days

#7 posted 01-20-2012 08:14 PM

Hello Serge

Another tip to all the planet Simple and very effective

In my favorite ( ” for the future” ) but I think It will be more difficult for my bosch router because the base is really different

Wait and see

Thanks for sharing

-- Diggerjack-France ---The only limit is the limit of the mind and the mind has no limit

View StumpyNubs's profile


7674 posts in 2976 days

#8 posted 01-20-2012 09:59 PM

Holey-crapoley! That’s a great idea!

-Jim; aka “Stumpy Nubs”
(The best woodworking show since wood was invented!)

-- Subscribe to "Stumpy Nubs Woodworking Journal"- One of the crafts' most unique publications:

View gizmodyne's profile


1780 posts in 4265 days

#9 posted 01-21-2012 08:06 PM

clever. and solves that rocking problem on narrow frames. nice work.

-- -John "Do I have to keep typing a smiley? Just assume it's a joke."



197 posts in 2510 days

#10 posted 01-22-2012 10:58 AM

Great Idea, I am sure to replicate it, whenever needed. Each time, I use this idea, i would let the Lord bless you.


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