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Shop Built Air Filter

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Project by OldKranky posted 491 days ago 4966 views 78 times favorited 34 comments Add to Favorites Watch

I scored a free 4 speed furnace blower the other day and decided to build a much needed Shop Air Filter system. I found some plans at http://www.woodworkingseminars.com/wp-content/ShopAirFilter.pdf
All it cost me was $30 for the 3/4 Birch plywood and a few hours of my time.

Note: Thanks to LJ Rance for showing me his disposable Kerfmaker http://lumberjocks.com/rance/blog/23842 that I used to make the slots for the sliding cover plate. It worked like a charm on the first try.

You may notice the filler boards for the filters. I built it for 16×25 filters but had scored a dozen 14×25s form the local Re-Store for $1 each a few days ago.

Thanks for looking at it …...

-- Better looking at it than for it....




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34 comments so far

View SwayzeeJon's profile

SwayzeeJon

14 posts in 516 days


#1 posted 491 days ago

Looks great! Let us know if it works as well as you hope it will.

-- "Have you ever heard the phrase, 'Give a boy a video game and he'll play all day - teach a boy a video game and he'll play for life?' Me neither - take him fishin!" - Bill Dance

View LesB's profile

LesB

899 posts in 1610 days


#2 posted 491 days ago

Old furnace squirrel cage blowers work great. You did a nice job.
I put mine into a larger cabinet with wheels so I can roll it around to different locations when needed.
Mostly I have it blowing across my wood stove so it also circulates heat in the shop. You know how cold and damp the Northwest can get in the winter (-:
I use a double layer of filters, a coarse outer filter and a finer inner filter.
The top of the cabinet is used for my sharpening center where my grinder and slow speed wet sharpener are mounted. Extra space in the cabinet under the blower section is used for storage. The blower has lasted 15 years but I have a spare if it ever goes out.

-- Les B, Oregon

View Gabe C.'s profile

Gabe C.

288 posts in 508 days


#3 posted 491 days ago

I’m adding this to my favorites. I need this for my garage shop!

-- If I could just get this whole "Time/Money" problem figured out...

View Dusty56's profile

Dusty56

10505 posts in 1855 days


#4 posted 491 days ago

Very nice looking project : )
I wish I had thought of doing this before spending so much money on the store bought one.

-- When did quiet and quite become the same word ? I'm guessing about the same time as your and you're did.

View HorizontalMike's profile

HorizontalMike

4923 posts in 1081 days


#5 posted 491 days ago

Major envy here! The furnace blowers are hard to come by cheap.

-- HorizontalMike -- "Woodpeckers understand..."

View NormG's profile

NormG

2570 posts in 1170 days


#6 posted 491 days ago

What, sounds like an excuse to do wood working. Nice job, will put on my list

-- Norman

View a1Jim's profile

a1Jim

86990 posts in 1744 days


#7 posted 491 days ago

A great shop filter job.

-- W James Brokenbourgh Custom furniture maker http://artisticwoodstudio.com/

View ortega5629's profile

ortega5629

7 posts in 498 days


#8 posted 491 days ago

I’m so bummed i just replaced my furnace with a full functioning blower. I wish i had the foresight to have kept it. Well done!

View tinnman65's profile

tinnman65

897 posts in 1581 days


#9 posted 491 days ago

I have one of those blowers that I saved from a furnace years ago. Thanks for posting this ,I really should get this made for my shop. I really like the retro fit filters, I just picked up some at Lowes that had been opened for 50 cents and they just happened to fit my furnace but they had several sizes for the same price. Nice work!

-- Paul--- Creativity is allowing yourself to make mistakes. Art is knowing which ones to keep. — Scott Adams

View Greg The Cajun Box Sculptor's profile (online now)

Greg The Cajun Box Sculptor

3765 posts in 1475 days


#10 posted 490 days ago

You did a really nice build for your filter. What made you decide to use 3 filters for the intake side? I have several I built for my shop and I use just one filter…but wonder if more intake filters would be better if it wouldn’t restrict aid flow.

-- Every step of any project should be considered your masterpiece if you want the finished product to reflect the quality of your work. http://www.FineArtBoxes.com

View grumpy749's profile

grumpy749

112 posts in 544 days


#11 posted 490 days ago

I used a single filter on each side of my version but i like your stack idea. I have to blow my filters out with compresed air at least once a week. I used hepa one micron filters and I love the way it cleans.

-- Denis in Grande Prairie. Yesterday is history, tomorrow is a mistery, but today is a gift. That is why it is called the present.....Pink !

View Grandpa's profile

Grandpa

2380 posts in 842 days


#12 posted 490 days ago

Greg the “store bought” air filters have a pre-filter an then a better filter that is rated for .5 micron. I think the best thing would be to bite the bullet and get the $50 .5 micron filter for the home made systems. It would really clean the air. The pre-filter would remove a lot of the nasty stuff before the inside filter removed the really fine dust.
Kranky, your system is nicely done. good job

View OldKranky's profile

OldKranky

116 posts in 499 days


#13 posted 490 days ago

Thanks everyone for your comments.

Greg,
I have two filters on the intake and one on the exhaust side. I built it as the plan showed.

-- Better looking at it than for it....

View Bearpaw's profile

Bearpaw

166 posts in 1887 days


#14 posted 490 days ago

I built the this about 10 years ago and it has worked great. You will enjoy it. I have mine mounted to the ceiling directly over my table saw. It helps in moving the air to heat up the shop.

-- "When we build, let us think we build forever." John Ruskin

View Eddie's profile

Eddie

27 posts in 497 days


#15 posted 490 days ago

Thanks OLDKRANKY i just moved into my new shop working on a router table now but the air system will be next thanks for the post and the kerfmaking jig i need it for the table now fan box looks good and Bearpaw had one for 10 years so im going with it. as soon as i get a good camera ill post my new shop

-- Jesus is ok with me

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