| Project by ChrisJ | posted 499 days ago | 2419 views | 16 times favorited | 11 comments | ![]() |
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I wanted to try out some box joints on my router table so spent a little time designing a jig. It struck me that I might want to do more than one size of box joints but I didn’t really want to build 2 jigs. I noticed that the router bit is not centered in the table and so I could combine both a 1/4” and 1/2” jig in one. It took a few test pieces to figure out the pin system but both sides work great. The 1/4” side works best on wood that’s 1/2” thick or less, though I’ve tried it with 3/4” with some success—just takes a lot of cleaning up afterwards.
Pics 1-3 are the jig itself
Pic 4 & 5 are PO Box door “safes” (not banks) made using the jig’s 1/2” side (3/4” lumber)
Pic 6 is a frame for a bulletin board made using the 1/4” side (about 1/4” thick lumber)
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11 comments so far
madwilliamflint
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431 posts in 662 days
#1 posted 499 days ago
Nicely done. I’ve got to get around to building myself one of these.
Tokolosi
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#2 posted 499 days ago
There goes my saturday morning. Guess the lawn will have to wait. Have to build one of these now!!
Great looking jig
-- “There is nothing like looking, if you want to find something. You certainly usually find something, if you look, but it is not always quite the something you were after.” ~ JRR Tolkien
a1Jim
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#3 posted 499 days ago
Good idea well done.
-- W James Brokenbourgh Custom furniture maker http://artisticwoodstudio.com/
TDSpade
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#4 posted 499 days ago
I like this design as well. Are you using the miter slot at all?
Ben
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#5 posted 499 days ago
TDSpade, it looks to me like he has a guide that runs the edge of the table. If it had a miter bar, it would need to be switched to use the different sides
-- Welcome to downtown Coolsville, Population: US! --Hogarth Hughes
JohnMeeley
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244 posts in 504 days
#6 posted 499 days ago
I like the idea a lot. I’ll be working on my own edition soon. I’ve been messing around with a TS jig, that I’ve scrapped because of the inconvenience of blade changes midstream. Now if I’ll just get down to it, I’ll have fodder for my first post.
-- "The greatest pleasure in life is doing what others say you cannot do."-Walter Bagehot
BinghamtonEd
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652 posts in 541 days
#7 posted 499 days ago
Very nice, I might have to make one of these this weekend!
-- - The mightiest oak in the forest is just a little nut that held its ground.
PaBull
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#8 posted 499 days ago
I like that two sided aspect of your jig, very clever!
-- rhykenologist and plant grower
ChrisJ
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#9 posted 498 days ago
TDSpade, Ben is right. It doesn’t use the miter slot, it has a guide on each side that runs along the side of the table.
Backwood
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30 posts in 504 days
#10 posted 498 days ago
Great idea!! (slapping forehead)Why didn’t I think of that? Since I left off the miter slot on my router table, I now see how I can build a box joint sled. Thanks a million!!
TDSpade
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46 posts in 587 days
#11 posted 498 days ago
Thanks Chris, I didn’t see the guide on the other side. This is timely for me as I have been looking at different designs of box joint jigs on the web. I think this one will work for me.
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