| Project by AnthonyReed | posted 538 days ago | 1518 views | 4 times favorited | 13 comments | ![]() |
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I know it is on par with a first graders birdhouse project but that is about where my skill set is currently :)
This is my first hand tool project. i figured i needed to move on from practicing saw cuts and making test joints over and over, and actually start making/assembling things i need in my shop. i was apprehensive about how it would be to get all my joints square in the assembly but it went rather smoothly.
i still have a long way to go with my dovetails. In the first picture you can see that there is a bit of a gap on one side. The dovetail in the second picture was so loose that i had to pare it out more so that i could fit a shim into it in order to tighten it up.
There is some tear out on the holes, which was a lesson taught to me by my countersink bit (slow and light pressure will result in much better results). Other than that i am quite pleased with being able to dimension the stock, cut the joints and assemble a square and functional little item for the shop.
Though it is simple, it is a confidence building maiden endeavor into the realm of shavings production for me. Hand tools are really satisfying.
Thanks for having a look, ~Tony
-- ~Tony
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13 comments so far
a1Jim
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89117 posts in 1774 days
#1 posted 538 days ago
Hey Tony
This is a great chisel holder. Simple projects is where we build skills and confidence ,before you know it you’ll be making Bombe chest.
-- W James Brokenbourgh Custom furniture maker http://artisticwoodstudio.com/
rlamb007
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53 posts in 735 days
#2 posted 538 days ago
Looks good to me. At least you are making handcut dovetails.
That is better then me at the moment. :)
-Rob
jaykaypur
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2568 posts in 606 days
#3 posted 537 days ago
If it functions, its a success!
I think its a great addition to your shop. Good job.
-- Use it up, Wear it out --------------- Make it do, Or do without!
Beginningwoodworker
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13238 posts in 1870 days
#4 posted 537 days ago
Nice idea!
-- CJIII Future cabinetmaker
naked_wookie
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26 posts in 548 days
#5 posted 537 days ago
Very true statement with hand tools really are satisfying. Nothing better than finishing up something by hand even if it took longer than the powered alternative its still seems that much yours.
-- nate.
RGtools
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2918 posts in 852 days
#6 posted 537 days ago
Sweet. It’s great when you can put those first practice sessions to work in your shop. Those DTs are not half bad for starters. They just get better from that point.
Keep it up Tony.
-- Make furniture that lasts as long as the tree - Ryan
AnthonyReed
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1452 posts in 638 days
#7 posted 537 days ago
Thank you for the encouraging words everyone.
Ryan – You are the one that suggested moving my efforts from mere practice and to direct it towards useful/needed shop items. As always, sage advice. Thank ya man.
-- ~Tony
parkerdude
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151 posts in 1649 days
#8 posted 536 days ago
Hey Tony,
Nice job. I prefer hand-tools too.
Your joints are tight, how did you pare that tail to insert the shim?
later,
-- dust control
AnthonyReed
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1452 posts in 638 days
#9 posted 536 days ago
Hi Parkerdude. Thanks.
There was a gap on the outside of the joint that tapered to a good fit at the bottom/inside of the pin board socket. i left the tail alone and pared the pin, cross grain, until the gap was uniform width (outside to inside / top to bottom). i planed a shim to appropriate thickness and dry fit it to test. i left the shim larger than the tail; it protruded about 1/8” from the top and 1/4” out the side. i glued the the joint up as normal then smeared a little glue on the shim and tapped it in. Once it was dry i scored it with a knife and snapped off the excess then hit it with the plane.
i hope that made sense, let me know if i need to clarify further.
Thanks for the interest.
-- ~Tony
RGtools
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2918 posts in 852 days
#10 posted 536 days ago
Another way to do it. Assemble the joint with the gap. Saw through the joint. Make a shim that is a bit thick, hammer it thin on an anvil, till it fits. Glue the kerf, not the shim. When the shim hits the glue it expands and fills any gaps. Pare it clean with a chisel one the glue sets. If you align the grain of the ship with the pin pre of the joint it is VERY hard to detect.
For some light gaps I have heard your can hammer the ends of the pins a bit to expand the grain. I have not played with this method though.
-- Make furniture that lasts as long as the tree - Ryan
AnthonyReed
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1452 posts in 638 days
#11 posted 534 days ago
Ryan – How would you saw the joint without nicking one of the base lines? i did not realize the glue would have that much effect on the shim, i will try it how you recommend (glue in kerf) next time. i rather like having repairs visible, things like dutchman repairs are appealing to me, but if i have need of a discrete repair i will most definitely keep the grain match in mind.
Derek Cohen writes about that ( http://www.inthewoodshop.com/Furniture/PeeningDovetailsinWood.html ). He calls it “Peening Dovetails”.
Thank you for sharing your wisdom Ryan.
-- ~Tony
RGtools
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2918 posts in 852 days
#12 posted 534 days ago
The reason the glue affects the shim is because the grain gets compressed when you hammer it on the plate. The glue just expands the grain again…the same could be done with a heat lamp but that would take more time.
As far as not nicking the baselines….this is good practice for half blind dovetails. Not nicking the lines is just a matter of getting the angle of the saw right. It’s easier than it sounds.
-- Make furniture that lasts as long as the tree - Ryan
lysdexic
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3467 posts in 820 days
#13 posted 174 days ago
Ryan, that is some good info, now that i read it a year later.
-- I hate being bipolar. It's awesome! :^ ) ^:
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