| Project by USCJeff | posted 137 days ago | 345 views | 2 times favorited | 19 comments | ![]() |
This was for wife for our 5-year anniversary. Gotta justify the tool budget occasionally. hehehe
This project was an interpretation of an original design posted by Ryan Shervill entitled, The Original Japanese Box. He was kind enough to offer some assembly tips after I emailed him about the process he took. Miles was also kind enough to offer insight to his process. He created an interpretation of Ryan’s design as well.
I started the design phase by saving images of his design from his website. I scaled these to the size I was aiming for and printed.
As the photo above eludes, I pretty much used the images to create some templates. I made one leg out poplar and a hardboard profile of the tops centerpiece. I actually tried to cheat and freehand a couple “quick” tops and they were anything but successful. I found new uses for them as the sanding blocks you see below, however.
The BIGGEST hurdle for me to jump was working with Cocobolo (the secondary wood is Peruvian Walnut). It’s oily and toxic nature weren’t so much the problem. I simply have had a hard time finding a project I felt worthy of the crazy expensive wood. It’s set untouched on a rack for a long time.
The finish for the walnut was: Bartley’s Dark Grain Filler – - – Watco Ant. Danish Oil – - – few coats Amber Shellac – - – and a final thin coat of clear Shellac
The finish for the Cocobolo was: Acetone to temp. remove the boards oily surface – - – and then an attempt at French Polishing Amber Shellac. Polished a final thin coat of clear Shellac.
MISTAKES (yeah, there were many, don’t tell):
~ Forgot to remove the oil from the cocobolo on one of the sides. It looked much “hazier” until I started over.
~Chip out from the miter saw. Should’ve used masking tape and scored the cut. I ended up building a zerp-clearance insert. See my projects section for that.
~Not having a clue how long French Polishing takes. Must be for the hand tool crowd. :)
THINGS LEARNED:
~Cutting those treasured boards we’ve all been hiding away is very rewarding.
~Where an aspirator when working with Cocobolo (or any wood for that matter). Pretty harsh wood.
~Gifts for the wife are directly proportional to my tool budget (shameful).
~I’m not up to the level of Ryan or Miles just yet, but there’s no better place to find inspiration than here at LumberJocks, thanks again guys.
-- Jeff, South Carolina
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19 comments so far
Scott Bryan
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8031 posts in 227 days
posted 137 days ago
Very nice box Jeff. I have to warn you though these things are addictive and success, such as this, only fuels the addiction. But with a few more of these you will be up there with Ryan and Miles, I am sure.
By the way I can tell that your wife enjoyed receiving the box. Putting it on the dresser by the children’s pictures draws a lot of attention to it, as it should.
Thanks for the post
-- With God's help all things are possible- even woodworking. Woodworking is not just a hobby, it is an (expletive deleted) expensive hobby.
Ryan Shervill
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177 posts in 218 days
posted 137 days ago
Nice Work Jeff! There is nothing to be humble about there, you did a great job and the wife just HAD to be impressed!
What I find most interesting is that all of the interpretations I’ve seen of this box are smaller than mine….funny how the internet pics can distort proportion. What does yours measure?
Mine is approx 12” l X 7” w X 5 1/2” tall.
Ryan
-- If you can't set a good example, at least serve as a horrible warning... www.rarewoodcreations.com
trifern
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2290 posts in 172 days
posted 137 days ago
Nice box and whatever it takes to justify new tools. I may have to build one or two so I can purchase a bandsaw.
-- Depend on the rabbit's foot if you will, but remember it didn't work for the rabbit.
teenagewoodworker
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1739 posts in 174 days
posted 137 days ago
great job. i know that your wife will be impressed. keep up the posts.
HallTree
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563 posts in 173 days
posted 137 days ago
I like the design. Looks like you put a lot of thought into it. It shows how much you think of your wife.
-- Ron in Osseo, Minnesota
USCJeff
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765 posts in 474 days
posted 137 days ago
Good call on saying they’re addictive, Scott. Just got a call from my Mom wondering where her’s is. Guess those templates will come in handy sooner than later.
-- Jeff, South Carolina
USCJeff
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765 posts in 474 days
posted 137 days ago
Thanks Ryan. My guess off the top of my head is that it measures in the ballpark of 8” x 4” x 4”. I scaled it with the thought it might end up in a bathroom and hold soaps or potpourri, but it made it’s way to the armoire. The cocobolo was very close to that width to begin with as well. I’ve heard oily woods are a little less strong after glue ups. This doesn’t seem true as I think you could use acetone or like chemical before adding the glue. Either way, I avoided it.
I chickened out on your elaborate drawer system. Maybe next time.
-- Jeff, South Carolina
GaryK
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8268 posts in 394 days
posted 137 days ago
Very good job! I like the legs and the way they flare toward the bottom.
-- Gary, East TX -- The longest journey begins with a single step.
Douglas Bordner
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2297 posts in 469 days
posted 137 days ago
Beautiful job of it, Jeff!
-- "Bordnerizing" perfectly good lumber for over a decade.
DAN
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2642 posts in 388 days
posted 137 days ago
must say I’m impressed with your box and your posting. A lot of effort in both.
nice shapes !
beautiful kids too !
Regards
DAN
-- ..... smalll army of cast iron wingnuts !! cool photo in FORUM
Chris
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999 posts in 396 days
posted 137 days ago
Jeff,
Very nice job you interpretation of the design is very good.
-- Chris
cajunpen
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5291 posts in 471 days
posted 137 days ago
Wow – thse are beauties (the kids) and your box is a beauty also. I really like the shape and your wood choice is excellent, I just love Cocobolo.
-- Bill - "Suit yourself and let the rest be pleased." http://www.cajunpen.com/
rikkor
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6689 posts in 280 days
posted 137 days ago
Neat feet! I like the whole box, but the feet really distinguish it.
-- Maplewood, MN
Blake
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1836 posts in 280 days
posted 137 days ago
Nice job! I like the scale. It looks nice in that small size. It turned out just fine, we would never have noticed the “flaws” or as I like to say, the “customizations.”
-- Dust collectors suck.
Woodshopfreak
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316 posts in 147 days
posted 136 days ago
Love it, I really like japanese and egyption style looks. Great “interpretation”
-- Tyler, Illinois
jude
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132 posts in 355 days
posted 135 days ago
and you have some really cute kids too!
-- life can always be weaved into a song.
Billp
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196 posts in 605 days
posted 134 days ago
Very nice job your wife must be thrilled.
-- Billp
Lee A. Jesberger
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2201 posts in 385 days
posted 122 days ago
Hi Jeff;
I’ve been slipping in keeping up with the projects posted here on lumberjocks. It’s just growing too fast to keep up with everything.
Your box is flat out awesome! Incredibly graceful and flowing. The design, proportion, the colors are just perfect.
Looks like you waited just long enough for using that prized piece of wood.
Beautiful.
Lee
-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com
miles125
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857 posts in 411 days
posted 73 days ago
Just now saw this. You go dude! Looks great!
-- miles125, Alabama.."Architecture is frozen music""