| Project by sIKE | posted 631 days ago | 1448 views | 3 times favorited | 15 comments | ![]() |
![]() |
This is third one I have made, they are very good experience for learning the techniques of lamination and for shaping wood. I am much more comfortable with things nice and square but this really pushed my woodworking skills. The best moment for me was when I realized that I could put the handle that I was trying to shape into my vise and really go at it with my rasp, chisels, and most importantly sandpaper. The little 3M Sandblaster pads work great for shaping. The 80 grit pads are really aggressive and you can really get in and around curves to smooth the wood easily. The lamination is made up of Hard Maple, Dark Walnut, and Mahogany and the handle was made out of a block of 8/4 Hard Maple. The one surprise with the wood was when I started slicing the maple and got towards the center it was lightly splated. It is finished with Tung Oil. I need to go back tomorrow and sand out a couple of glue spots and add one more coat of Tung Oil and it will be complete.
This is a project out of a recent issue of ShopNotes.
-- //FC - Round Rock, TX - "Experience is what you get just after you need it"































15 comments so far
grovemadman
home | projects | blog
558 posts in 669 days
posted 631 days ago
Fine looking basher, I need to make one of these!
-- --Chuck
John Gray
home | projects | blog
1754 posts in 783 days
posted 631 days ago
GREAT JOB! I saved the pictures for future reference.
-- Only the Shadow knows....................
cajunpen
home | projects | blog
5968 posts in 963 days
posted 631 days ago
Good looking Walnut buster. It’s a beauty.
-- Bill - "Suit yourself and let the rest be pleased." http://www.cajunpen.com/
Scott Bryan
home | projects | blog
20737 posts in 719 days
posted 631 days ago
This is a a nice mallet. Thanks for the info about the 3M sanding pads. I have never used them but will have to put them on my list. Since I don’t have a mallet I will have to put one of these on my to-do list.
Thanks for the post.
-- With God's help all things are possible- even woodworking. Woodworking is not just a hobby, it is an (expletive deleted) expensive hobby.
trifern
home | projects | blog
7894 posts in 664 days
posted 631 days ago
Very nice overall shape. The wood choice is spectacular.
-- My favorite piece is my last one, my best piece is my next one.
sIKE
home | projects | blog
1094 posts in 651 days
posted 631 days ago
Thanks guys! This mallet didn’t follow the recipe in the magazine. My original intent was to make all three mallets at the same time. I milled all of the lumber for them at the same time, however I had to rush to get the other two done for Christmas and the third one (mine of course) fell to wayside. I finally got the time to pick this back up last week. Once I did, I realized that both of the 3/16” thick maple boards that held the blanks had an awful deep snipe on one end of each of them. So looking around my pile of scraps I came across a 15” long by 1/4” wide piece of mahogany that would perfectly, feed through planner, one problem solved. Now the dilemma was layout of the layers, with a count of 6-5-2 vs. 7-6. This is where my wife’s eye comes in. We picked out the outside two layers in walnut, she then arranged the inside layers in a very pleasing manner I think.
-- //FC - Round Rock, TX - "Experience is what you get just after you need it"
rikkor
home | projects | blog
11335 posts in 772 days
posted 630 days ago
It looks really nice. Is it a trophy, or are you going to use it?
ben
home | projects | blog
158 posts in 768 days
posted 630 days ago
Beautiful mallet. Since I’m of the ign’ant sort (and don’t get ShopNotes), do you mind sharing the history behind the shape of the cabinet maker’s mallet?
-b
Scott
home | projects | blog
58 posts in 759 days
posted 630 days ago
good job. I really like the contrasting woods. Kep up the good work.
-- Scott, Kentucky ----- "Let us so live that when we come to die even the undertaker will be sorry" Mark Twain
teenagewoodworker
home | projects | blog
2482 posts in 665 days
posted 630 days ago
that looks great. i especially like the lamination. thanks for the post.
sIKE
home | projects | blog
1094 posts in 651 days
posted 630 days ago
Ben
The overall shape is for cabinet makers, the large end is convex to avoid denting the piece when you knock it in to place, or out after a dry fit. The smaller end is curved a bit to allow you to work down on the inside of drawers.
rikkor
I built it to used in my work. I hope to knock many things around with it.
-- //FC - Round Rock, TX - "Experience is what you get just after you need it"
Robb
home | projects | blog
356 posts in 831 days
posted 624 days ago
Great looking mallet! I love all the laminations, they really give it a special look.
-- Robb
Phildo92027
home | projects | blog
37 posts in 697 days
posted 624 days ago
Beautiful work. Is this a veneer hammer or a chisel basher? The finer radius suggests use as a veneer hammer.
-- Phil, Near San Diego, CA
sIKE
home | projects | blog
1094 posts in 651 days
posted 622 days ago
I am using it very well a cabinet makers mallet. Works great, for that, when it comes to veneering I have no clue, just use a J-Roller, but I am just a nube…..
-- //FC - Round Rock, TX - "Experience is what you get just after you need it"
Phildo92027
home | projects | blog
37 posts in 697 days
posted 621 days ago
A Veneer Hammer is used when applying veneer (real wood) using hide glue and a substrate. Very cool and time tested. To make your mallet into a veneer hammer you would insert a strip of brass or aluminum along the width of the narrow end. See http://lumberjocks.com/projects/5992 for picture.
-- Phil, Near San Diego, CA