Cross-Cut Sled

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Project by DaveWatha posted 12-21-2011 06:56 PM 8057 views 16 times favorited 11 comments Add to Favorites Watch

Nothing too fancy here, just a basic sled. I made this sled to use with my Bosch 4100 tablesaw. The sled is made from Baltic Birch plywood and the runners are oak. The base is 1/2” Baltic ply and the front and rear fences are made from 2x laminated 3/4” Baltic ply. I pretty much followed the process described in the Woodwhisperer’s excellent cross-cut sled video (#146). To set the rear fence square to the blade, I used the 5-cut squaring method described in his video and it worked very well.

I initially found the sled was binding a bit in the table miter slots but after applying a couple coats of Johnson paste wax to the runners and the base it slides like butter.

11 comments so far

View Les Hastings's profile

Les Hastings

1305 posts in 3553 days

#1 posted 12-21-2011 07:03 PM

That’s goona come in handy for ya! Nice work.

-- Les, Wichita, Ks. (I'd rather be covered in saw dust!)

View Diggerjacks's profile


2200 posts in 2918 days

#2 posted 12-21-2011 08:02 PM

Hello Dave

I need to make one like this for my bosch table saw

Nice work

Thanks for all the details

Thanks for sharing

-- Diggerjack-France ---The only limit is the limit of the mind and the mind has no limit

View hydromod's profile


6 posts in 2808 days

#3 posted 12-21-2011 08:04 PM

I thought someone had taken a picture of my setup at first…

View Sanman's profile


78 posts in 2137 days

#4 posted 12-21-2011 08:33 PM

Very nice

-- I'll get it done when I get a-round-tuit.

View gfadvm's profile


14940 posts in 2470 days

#5 posted 12-22-2011 03:47 AM

A guard on the back side of the fence will save a trip to the ER and might save a thumb!

-- " I'll try to be nicer, if you'll try to be smarter" gfadvm

View mminella's profile


16 posts in 2740 days

#6 posted 12-22-2011 05:26 AM

Great job! I’ve been thinking about making one for my Ridgid mobile saw like yours. Good to see it turn out well!

View terry603's profile


320 posts in 2693 days

#7 posted 12-22-2011 05:35 AM

looks almost like mine for my portable rigid saw. i put a guard on the rear for the blade.
also ,since i need to put away the saw after each use,instead of the hang holes you have,i put hand holes on both sides to make it easier for me to carry, no matter which way i pick it up.

-- may not always be right,but,never in doubt.

View Deaser's profile


51 posts in 2197 days

#8 posted 12-22-2011 05:14 PM

Looks good! I started making one of these for my Bosch 4100 a few weeks ago and then got sidetracked making Christmas gifts. I plan to complete mine after the holidays. However, I’m planning to use hardwood for the front and rear fences.

-- Steve, Pennsylvania

View allandcarr's profile


15 posts in 2471 days

#9 posted 12-22-2011 05:19 PM

Dave, I have the Bosch 4100 also and love it. Nice sled by the way.

-- Allan, Baltimore MD

View KaferKrazy's profile


32 posts in 1747 days

#10 posted 02-01-2013 03:30 AM

This is exactly what I want to build for my portable saw. Thanks for sharing!

View OggieOglethorpe's profile


1276 posts in 1890 days

#11 posted 02-01-2013 03:35 AM

Most important table saw accessory ever!

BTW… A Sharpie or some red paint can create a colored area around the blade exit. If your fingers aren’t in the paint, you’re safe! I usually color 1 inch on either side of the kerf, and 1 inch above.

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