| Project by RobS | posted 141 days ago | 392 views | 1 time favorited | 23 comments | ![]() |
Osage Orange Mallet
There is a lot of old dead osage orange in the wooded area by my house. Occasionally I’ll come across pieces of interest, be it uniquely shaped or having a special characteristic. This was one of those pieces; I saw the mallet right away, still in the fallen branch of course. Trimmed it closer to final sizing and set it in the shed..
Sometime this fall, Scott inquired about continuing our Christmas exchange of handcrafted items, I said sure and pondered about what to make (ha, pondered all the way up thru Christmas). I won’t mention the other items I thought of since I still have to plan for many a future exchanges (we hope), but did finally decide that who better to get a nature/hand made carpenters mallet then a fellow jock.
Now for those of you not familiar with osage orange, you might say, “An old dead branch turned into a mallet, well I think I’ll let you keep it Rob.” Think again, osage orange, as it ages, almost petrifies, its very hard and rot resistant. As I made some final cuts, following Blake’s tip here about the face (Thanks Blake), I noticed a couple hairline cracks across both ends. So even after a few test hits and still feeling good about the strength and stability of the wood, I elected to strategically place two 1.5” long, 5/8” oak dowels into the head to help prevent further cracking. The dowels are double wedged with slivers of maple, in both the bottom and top of the dowel.
Sanded it with upto 220 grit and finished with two coats of the family favorite Howard’s Orange Wax and Feed and a few passes 0000 steel wool.
Couple tips for usage Scott, THIS is the best it should EVER look, use it as it was intended to be used, for woodworking. And I noticed while handling that even though the grip feels good to our dominant right hands, it almost feels better in the left, so use it and then pass it on to our favorite southpaw, your daughter and my niece.
Now…. it’s hammer time.
-- Rob (A) Waxahachie,TX
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23 comments so far
GaryK
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8268 posts in 394 days
posted 141 days ago
That VERY cool! Fantastic looking.
-- Gary, East TX -- The longest journey begins with a single step.
Shawn
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226 posts in 559 days
posted 141 days ago
Very Very Cool…next time my wife questions why I collect drift wood I’ll show her this
-- Cheers
jockmike2
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3890 posts in 652 days
posted 141 days ago
You can get another color using plain waterlox. But that looks very nice. mike
-- Mike. Profisher50@yahoo.com
RobS
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1025 posts in 712 days
posted 141 days ago
Thanks Gary, Shawn and Mike.
Shawn – A few of my projects are drift or found wood, so have her check those out too, and pretty soon she’ll be collecting right along with you.
Mike – That color is all wood, the Howard’s darkens it just a hair but no color change. What would the waterlox do?
-- Rob (A) Waxahachie,TX
Thuan
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152 posts in 223 days
posted 141 days ago
If you find a guy who looks like me in your neck of the woods, just tell him what an osage tree looks like and he’ll be on his way. I want to make an
I think a plane blade slightly curved would make a good replacement for the stone.
-- Thuan
RobS
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1025 posts in 712 days
posted 141 days ago
Hey Thuan. I’ll keep my eye out for a piece like that, should not be too hard to find…
-- Rob (A) Waxahachie,TX
Scott Bryan
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8031 posts in 227 days
posted 141 days ago
Rob,
I really like the look of this piece. This is a nice use of “found” wood.
Thanks for sharing.
-- With God's help all things are possible- even woodworking. Woodworking is not just a hobby, it is an (expletive deleted) expensive hobby.
MsDebbieP
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11040 posts in 566 days
posted 141 days ago
awesome.
You guys are having too much fun!
-- "Functional WoodArt" by Debbie, Canada (http://www.execulink.com/~yohan)
rikkor
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6689 posts in 280 days
posted 141 days ago
What a neat find! It looks sooo good…
-- Maplewood, MN
scottb
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2781 posts in 732 days
posted 141 days ago
Thanks for the mallet – and the encouragement to USE it. I’m sure it’ll help coax lots of things into place, bits of lumber, plugs, 16 penny nails, railroad spikes and the random 4 (or 8) legged shop visitor.
it feels solid – and might even outweigh my hammer.
Keep those ideas on the back burner, I have a couple for future years… useful and beautiful things (tools of different sorts) I haven’t attempted yet.
-- The opposite of war isn't peace. It's creation. -- Wood T's: http://www.printfection.com/snbcreative
Karson
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12000 posts in 806 days
posted 141 days ago
Great discovery Rob. A real caveman tool.
-- Karson Southern Delaware karson_morrison@bigfoot.com
mjlauro
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190 posts in 166 days
posted 141 days ago
Very nice find, all I have is fallen pine and oak where i live.
cajunpen
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5291 posts in 471 days
posted 141 days ago
That is neat. Pine and oak is about all I ever get around here.
-- Bill - "Suit yourself and let the rest be pleased." http://www.cajunpen.com/
trifern
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2290 posts in 173 days
posted 141 days ago
Wow. Can I tromp through your woods?
-- Depend on the rabbit's foot if you will, but remember it didn't work for the rabbit.
RobS
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1025 posts in 712 days
posted 141 days ago
Thanks everyone. And yes, Trifern, any lumberjock is welcome to check out the woods in my area.
-- Rob (A) Waxahachie,TX
Lakey
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100 posts in 178 days
posted 141 days ago
Very, very nice – I’ve been wanting to get my hands on some osage orange for a long time. Any chance of some kind of trade, Rob? All we have up here in Maine is is lobster, and they don’t make very good mallets!
-- "No Board Left Behind"
Grumpy
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4097 posts in 256 days
posted 140 days ago
I just got my hands on some osage, looking forward to doing something with it.
-- Grumpy - "Always look on the bright side of life"- Monty Python
frank
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1292 posts in 611 days
posted 140 days ago
Hi Rob;
—-great mallet there//here.....since the osage orange is now residing in NH or on it’s way to the woodworking hands of Scott. Here comes an-other piece of Texas wood, that is going to be waking up in the colds of snow….
I have never used the ‘Howard’s Orange Wax and Feed’, but am planing on looking around here for some to try out.
....the thought just came to me that it want be long and you’ll be having all kinds of LumberJocks tromping through the fields of your woods down there in Texas….LOL.
Thanks for sharing this one with us here at LJ.
GODSPEED,
Frank
-- --frank, NH, http://frank.wordpress.com/
schwingding
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119 posts in 231 days
posted 140 days ago
Excellent mallet! I am really impressed that 1. you saw this sitting in the tree, and 2. were able to execute it wonderfully. This ranks as one of the coolest mallets I have ever seen.
Frank, Howard “Feed N Wax” is awesome stuff. I use it constantly, it is my favorite lubricant for use when rubbing out finishes, and it is a superb overall furniture wax/polish as well. Smells nice, too. If it were in a different labeled bottle, it could be sold for massage oil.
-- Just another woodworker
TomK
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339 posts in 280 days
posted 140 days ago
Hey Thuan, just walk along almost any old fence row near Dallas and you should find Osage (or Bois d’arc). As RobS says, it’s native to the North Texas area, but was planted along many fence rows too.
-- North Texas
scottb
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2781 posts in 732 days
posted 139 days ago
massage oil… that’s funny… I could still see that though, Afterall Howards is what keeps our hands from turning to anything south of 220 grit – and way more manly than palmolive ;)
-- The opposite of war isn't peace. It's creation. -- Wood T's: http://www.printfection.com/snbcreative
RobS
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1025 posts in 712 days
posted 139 days ago
Thanks Everyone! I appreciate the comments.
Frank-
.. from blistering to blizzard, I’d have to imagine one of the first things that wood said when being exposed to NH was “ahhh!”. After decades in the 100+ temps, it probably would bask in the snow.
Howard's is great, and it’s funny that Scott and I both used it on our gifts to each other this time, without even talking about it.
And as far as Lumberjocks searching for treasures in the woods around my house, well bring ‘em on, maybe we could get it sponsored, ha.
Schwingding -
”one of the coolest mallets ever” wow, that is quite a compliment, thanks! And I like to think I have a knack for “seeing” projects within the wood.
Tom-
you are right, I still notice osage, bois d’arc, horse apple trees all over the DFW area.. It’s a shame so many people think they are trash trees.
Thanks again!
-- Rob (A) Waxahachie,TX
Roz
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243 posts in 192 days
posted 122 days ago
This is a great idea. I have large piles of the stuff lying around on my wifes farm. I would like to know how well it works? I might like to try it.
-- Terry Roswell, L.A. (Lower Alabama) "Life is what happens to you when you are making other plans."