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Boxes

Project by Joe Brumley posted 223 days ago 427 views 5 times favorited 15 comments Add to Favorites
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Joe Brumley

52 posts in 267 days


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box ash cherry shaping joining traditional modern

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Boxes Boxes Boxes Click the pictures to enlarge them

Here are four boxes that I made as gifts for Christmas 2007. They are the Gary Rogowski boxes from Fine Woodworking issue #139. I cut the joinery for the two cherry boxes with my Lie-Nielsen dovetail saw and I cut the joinery for the two ash boxes on the tablesaw and band saw. Both methods worked equally well and both were pretty quick. The only time saver using the power tools was that I did not have to clean up any saw marks with my chisel. The cherry boxes are 4.5” x 10.5” and the ash boxes are 4” x 10”. The finish is shellac. It was my first time using shellac and you can tell from the finish. I was a little pressed for time so I was not able to remove the poorly applied finish and redo it. I was not aware that it is not a good idea to brush on a 3 pound cut until after I had done so. I did try to hit it with some 400 grit sandpaper but that only partially helped.
The handles on the ash boxes are made from walnut, and on the cherry boxes are brazillian cherry handles but you can’t tell the difference with that small of an amount of wood. The interior bottoms are lined with two sheets of rice paper that my wife found at an art supply store. The bottom sheet is plain brown rice paper and the top sheet is more transparent rice paper with the silver design printed on it. I was going to use leather but when my wife showed up with the patterned piece I decided on that instead. I will most likely use leather on the next set that I make.
I had a great time making these boxes and I will definitely make them again. The next time though, I will give myself more than two days to get the finish on before giving them away. Hope you all enjoy.

-- Joe, Indiana, http://www.crookedshack.com


15 comments so far

View trifern's profile

trifern

4051 posts in 252 days


posted 223 days ago

Nice looking boxes and gifts. I think leather will make a nice addition to your next boxes. I look forward to seeing those as well.

-- Depend on the rabbit's foot if you will, but remember it didn't work for the rabbit.

View gizmodyne's profile

gizmodyne

1479 posts in 575 days


posted 223 days ago

Love the design of these boxes. They are on my project list. I like the paper on the bottoms.

The best with all of those finishes is to do lots of samples first. Live and learn.

-- -John "Do I have to keep typing a smiley? Just assume it's a joke." www.flickr.com/photos/gizmodyne

View Scott Bryan's profile

Scott Bryan

9086 posts in 307 days


posted 223 days ago

These are nice boxes. I really like the addition of the rice paper. It adds a nice touch to the box. Finishing requires patience. A general rule of thumb is that the finishing process should take as long as the construction process. But usually by the time we are finished with the construction phase of the project we get in a hurry to “see” the final product and tend to rush the finishing.

-- With God's help all things are possible- even woodworking. Woodworking is not just a hobby, it is an (expletive deleted) expensive hobby.

View TheCaver's profile

TheCaver

72 posts in 324 days


posted 223 days ago

Nice boxes!

How are you applying your shellac now?

JC

-- Somewhere, something incredible is waiting to be known. -Carl Sagan

View ShannonRogers's profile

ShannonRogers

244 posts in 273 days


posted 223 days ago

Great work, this one has been favorited! I like the addition of the rice paper, it really draws the whole design together.

-- Check out my blog and podcast "The Renaissance Woodworker" at www.rogersfinewoodworking.com/blog

View cajunpen's profile

cajunpen

5348 posts in 551 days


posted 223 days ago

Nice work – I agree with everyone on the rice paper – looks great.

-- Bill - "Suit yourself and let the rest be pleased." http://www.cajunpen.com/

View Josh's profile

Josh

84 posts in 423 days


posted 222 days ago

This box was one of the first things I ever made. Your boxes look a lot nicer. :) Any tips on clamping? I had a hard time with getting the joints tight when clamped.

View CharlieM1958's profile

CharlieM1958

4192 posts in 703 days


posted 222 days ago

Nice job. I really like the way you did the pulls on top.

-- Charlie M. "Woodworking - patience = firewood"

View sharad's profile

sharad

326 posts in 289 days


posted 222 days ago

Besides the making of the boxes I liked the handles.
Sharad

-- patanjali

View Douglas Bordner's profile

Douglas Bordner

2554 posts in 549 days


posted 222 days ago

They look great! I think you’d be fine with a little more rub-out and some wax. I love Zinnsser SealCoat because at the supplied 2 pound cut it goes on smooth with a rag rubber and is easy to manage right out of the jug, plus you can topcoat with anything (poly, varnish, whatever).

I also would pass on a tip about using Mirka Abralon pads for rub-out with a RO sander. Couldn’t be faster or slicker.

-- "Bordnerizing" perfectly good lumber for over a decade.

View mjlauro's profile

mjlauro

190 posts in 246 days


posted 222 days ago

Great looking box , nice job

View Joe Brumley's profile

Joe Brumley

52 posts in 267 days


posted 209 days ago

Hey guys, thanks for all of the comments. Douglas thanks for the Mirka link, that seems like a great product. I picked up some Zinnsser SealCoat and I also have a bag of dewaxed shellac so that I don’t have any excuse for the next project.
Josh, as far as clamping goes I made sure to follow Gary’s direction on cutting the joints and clamping went pretty smooth. I set the sides between two bessey clamps and tightened them just enough to hold the ends while I put the f-style clamps on the ends. The horizontal plane of the joints were pulled together with a couple of 4” bessey mini-mite clamps. I will try to take pictures of the next ones.
Thanks again, everyone.

-- Joe, Indiana, http://www.crookedshack.com

View DAN's profile

DAN

3214 posts in 468 days


posted 209 days ago

great posting … welcome to lumberjocks

-- ..... art for lifes sake

View rikkor's profile (online now)

rikkor

7633 posts in 359 days


posted 209 days ago

Great looking boxes.

-- Maplewood, MN

View davidtheboxmaker's profile

davidtheboxmaker

325 posts in 290 days


posted 208 days ago

Really nice boxes. I like the colour of the timber – rich.

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