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Propeller Hub Decor

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Project by jerry118 posted 03-01-2008 04:56 PM 1397 views 1 time favorited 8 comments Add to Favorites Watch
Propeller Hub Decor
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This may not appear to be a woodworking project at first glance except for the base. However the project required a number of woodworking techniques and procedure.

I was asked to create this as a door prise at a golf tournament. I was provided a scrap (unarworthy) propeller hub and three flight instruments, and challenged to mount the instrumentsin the hub.

The first problem was that the depth of the instruments if I tried to mount with simple mounting plates to the faces of the hub, there was not enough space inside. I therefore needed to create more space.

I did this by making a wooden cylindrical collar (see the black rings) for each of the three openings to space out the instruments. It was necessary to carefully cut out the openings for the instruments and still leave enough for attachment. I cut the cylinders with a band saw from 5/4 that I salvaged from an old piano. Final smoothing was done on a stationary belt sander.

The top piece with the decal is made from lexan. The worst part of making the lexan part was match drilling holes to those in the hub. I think It took me three sets of scrap before I got one right.

There is a lasy susan bearing between the wood base and the hub to allow free rotation.

-- Jerry, Wichita KS





8 comments so far

View jcees's profile

jcees

954 posts in 2553 days


#1 posted 03-01-2008 05:05 PM

That is one cool paper weight! Nice execution.

always,
J.C.

-- When one tugs at a single thing in nature, he finds it attached to the rest of the world. -- John Muir

View Bruce's profile

Bruce

188 posts in 2529 days


#2 posted 03-01-2008 05:09 PM

Nice job. That’s what I like about wood…its virtual functionality. You can make it fit anything, sometimes with a little effort and sometimes with a lot.

-- I think of Jack Nicholson as the Joker in Batman when he says "Where does he get those wonderful toys" and ask WHERE DO U GUYS GET ALL THAT WONDERFUL WOOD?

View RobH's profile

RobH

465 posts in 2803 days


#3 posted 03-01-2008 05:13 PM

That looks really good. Great thought process and wonderful work.

-- -- Rob Hix, King George, VA

View rikkor's profile

rikkor

11295 posts in 2628 days


#4 posted 03-02-2008 02:25 AM

Its from an airplane, you gotta love it.

View Les Hastings's profile

Les Hastings

1284 posts in 2527 days


#5 posted 03-02-2008 02:33 AM

Excellent work Jerry!

-- Les, Wichita, Ks. (I'd rather be covered in saw dust!)

View brunob's profile

brunob

2277 posts in 2923 days


#6 posted 03-02-2008 03:39 AM

As a pilot, that’s something that gives me ideas. I have some old instruments around.

-- Bruce from Central New York...now, if you'll pardon me, I have some sawdust to make.

View MsDebbieP's profile

MsDebbieP

18615 posts in 2914 days


#7 posted 03-02-2008 02:00 PM

well done!

-- ~ Debbie, Canada (https://www.facebook.com/DebbiePribeleENJOConsultant)

View cajunpen's profile

cajunpen

14432 posts in 2819 days


#8 posted 03-17-2008 11:24 AM

Good looking piece. If it’s got wood on it, it’s a woodworking project :-)). Good job.

-- Bill - "Suit yourself and let the rest be pleased." http://www.cajunpen.com/

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