| Project by Bob, Oregon | posted 553 days ago | 2070 views | 23 times favorited | 20 comments | ![]() |
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A bench I started on the 4th of July and completed in mid-October. Turned out to be one of those BIG projects. But now I wish I had built one of these 40 years ago.
Mostly laminated Doug. fir and with a design that is basically a compilation of many ideas borrowed from C. Schwarz and R. Lang in “The Workbench Design Book” along with a nod to S. Landis’ “The Workbench Book”.
All in all it was a fun project and is extremely satisfying to use. You can hold just about anything very securely somewhere on it’s surface…or side…or end.
Top is 20”W X 3.25”T. All laminated from pieces ripped from 2X12’s and hand-planed to square and flat, which was a first for me and something that amazed me with it’s do-ability. Note that I did not say it was “easy”. It’ll put hair on your chest. But it is quite do-able.
I made my bench dogs from hickory dowel using a design by Schwarz in the WDB…using bullet catches on the sides to keep them in the holes while still allowing them to slide up and down…sort-of a Whack-a-Mole arrangement.
Veritas Twin-Screw vise for the face vise and a 9” quick-release from Rockler for the end vise, both with maple chops. So far I have no complaints about either. I deviated from the recommended installation procedure from Lee Valley on the twin-screw…something that they issue dire warnings about on the first page of the manual…but with some careful thought and close measuring it all worked out fine.
If anyone out there is vacillating about building a proper workbench, I say, “Start doing some research and formulating some plans. Then get to cutting wood.”
You’ll be very happy that you did.
-- 73, Bob
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20 comments so far
Brandon
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3771 posts in 1123 days
#1 posted 553 days ago
Wow! Beautiful bench, Bob. We’ve seen a lot of really really nice benches in the last few days and yours is no exception. I’ve been thinking about building a proper bench for some time and have been researching plans. I like your advice—just get out there and start cutting wood. :-)
-- "hold fast to that which is good"
bobasaurus
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689 posts in 1355 days
#2 posted 553 days ago
Fantastic looking bench. I like the use of affordable lumber with such a nice end result. Something I’ve been wondering about bench construction… how do you drill out the bench dog / hold down holes without any wander? Using a forstner bit with a hand drill is always a recipe for disaster when I try.
AlbertaJim
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46 posts in 600 days
#3 posted 553 days ago
I drilled my 3/4” dog holes with a 3/4” spade bit following the levels on my Craftsman 1/2” cordless drill. The bench top was made of 4 layers of 3/4” ply, so 3” thick. None of the holes have had any problem.
BTW great looking bench.
-- My Boss was a carpenter
Bsmith
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260 posts in 842 days
#4 posted 553 days ago
That’s a great bench and should last many generations. Good job.
-- Bryan
a1Jim
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87312 posts in 1749 days
#5 posted 553 days ago
Hey Bob fellow Oregonian
This is a really great bench, looks great too. ,A well thought out project and it’s super sturdy, as bobasaurus said very affordable material .This should be a great tool to use for years to come. Great job.
-- W James Brokenbourgh Custom furniture maker http://artisticwoodstudio.com/
Smitty_Cabinetshop
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6408 posts in 790 days
#6 posted 553 days ago
Excellent work, Bob! You are so right – there are so many reasons to get started on a proper workbench, and it’s nothing short of amazing how the right bench improves the quality of our work. Thanks for posting, and again, congrats!
-- Don't anthropomorphize your handplanes. They hate it when you do that. -- OldTools Archive
Riggindncr
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2 posts in 673 days
#7 posted 553 days ago
That turned out great. I started laminating my 2×4 top earlier this week and the planing job at hand seems ominous…. Your finish product gives me hope. Love the stout base!
doncutlip
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2808 posts in 1727 days
#8 posted 553 days ago
Great series of pictures, we can really see what’s under the hood. That one should hold up just fine!
-- Don, Royersford, PA
joekr
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9 posts in 780 days
#9 posted 553 days ago
Nice Bench and I like your driftboat in the background. Did you build that yourself too?
sandhill
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1978 posts in 2095 days
#10 posted 553 days ago
Nice Bench It just came to mind that it would be nice if we had the ability to add text to the bottom of the zoom photos so you could add a little something about the photo. Maybe I will shoot Martin a note about it sometime.
Beginningwoodworker
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13225 posts in 1844 days
#11 posted 552 days ago
Nice looking workbench.
-- CJIII Future cabinetmaker
RGtools
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2842 posts in 826 days
#12 posted 552 days ago
what a monster. Great work.
-- Make furniture that lasts as long as the tree - Ryan
exelectrician
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1004 posts in 599 days
#13 posted 552 days ago
I know the feeling about the procrastinating part. Your advice about start cutting wood now, work out the details as you go along is good, and it worked for me. Now you have a fine solid work surface that you can do real handplaning on.
-- Love thy neighbour as thyself
Bob, Oregon
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90 posts in 1563 days
#14 posted 552 days ago
Thanks for all the kind comments, folks!
bobasaurus…
I used a gizmo that (sorta’) makes a portable drill press out of your corded 3/8” drill. A buddy lent me his to drill the holes and I found the operation so useable that I found one on eBay and bought it. Not sure if anyone makes such a thing any more, so finding one might be a crap-shoot.
It will keep a Forstner under control. You have to clamp for every hole, but after the third or fourth one you develop a pretty fast rhythm. I just marked my layout lines on blue tape and had at it. Amazingly, I didn’t even burn out the drill motor!
joekr…
No, I wish I could say that I built it, but am afraid to say that I bought the drift boat ready-built many years ago. It’s a Don Hill and I got a great price on it and the trailer, so I couldn’t pass it up.
To all…
The bench is quite heavy, which is good because it just won’t budge when you start planing on it. But it will also break down into 5 pieces if and when it becomes necessary. I used the 6” knock-down fasteners from Lee Valley to attached the stretchers to the legs through M&T joints. This makes for a very solid arrangement while still allowing for relatively easy disassembly.
-- 73, Bob
CharlieM1958
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14865 posts in 2390 days
#15 posted 552 days ago
Outstanding job. I could sure use one of these.
-- Charlie M. "Woodworking - patience = firewood"
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