| Project by Dan | posted 557 days ago | 1816 views | 2 times favorited | 9 comments | ![]() |
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I had a nice piece of spalted maple that I got from the firewood pile and I turned it into some lumber. I was left with a smaller block and decided to use some of that to make a handle for a rasp I have. 
I don’t have a lathe in my shop so I shaped the handle mostly by hand. Once I had the rough shape done I chucked it in the drill press and finished shaping it with sand paper. 
I finished it with a couple coats of Tung Oil.
I also made another chisel/tool holder. Just a piece of cherry with notches cut to fit the tools. It has a cleat on the back which attaches to my tool wall..
-- Dan - "Collector of Hand Planes"
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9 comments so far
Ken90712
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12676 posts in 1361 days
#1 posted 557 days ago
Real nice use of the wood.
-- Ken, "Everyday above ground is a good day!"
Mauricio
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5164 posts in 1324 days
#2 posted 557 days ago
Thats a beautiful piece of wood. Very nice for not having a lathe. What did you insert into the handle to chuck in the drill press?
-- Mauricio - Woodstock, GA - "Confusion is the Womb of Learning, with utter conviction being it's Tomb" Prof. T.O. Nitsch
DaddyZ
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2008 posts in 1213 days
#3 posted 557 days ago
nice work DAN !!!
-- Pat - Worker of Wood, Collector of Tools, Father of one
Dan
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#4 posted 557 days ago
Mauricio, I just used a long and thick wood screw. I drilled the pilot hole before I shaped the block and then ran the screw in. After the screw was in I cut the head of the screw off with a hack saw. The screw was maybe not the best choice but I didn’t want to drill a bigger hole for a bolt fearing the hole would be to large to hold the rasp tightly. I also had the speed on the drill press set lower.. I was careful not to put to much pressure on it when I was sanding it in the dp.
-- Dan - "Collector of Hand Planes"
ShaneA
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3973 posts in 771 days
#5 posted 556 days ago
Really nice Dan, beautiful wood and well done project.
bobasaurus
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#6 posted 556 days ago
Is it just a regular hole drilled in the handle, with the tapered shaft of the rasp tapped into it, or is there some other trick to fixing the tool in place? I want to make a few handles myself.
RGtools
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2842 posts in 827 days
#7 posted 556 days ago
Alright I now have no excuses for not making some handles. Thanks for the reminder.
I will be putting the drill press to some work this weekend.
-- Make furniture that lasts as long as the tree - Ryan
jaykaypur
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2501 posts in 580 days
#8 posted 556 days ago
Novel use of the drill press. The handle is beautiful. Great job.
-- Use it up, Wear it out --------------- Make it do, Or do without!
tigger959
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50 posts in 1901 days
#9 posted 556 days ago
Very nicely done. Read before someone using the drill to shape but can’t remember where. Personally, I would have trouble with the ‘rough’ cut and shaping. If I don’t have a picture in front of me, can’t see the final product. Sure wish I could.
-- Tigger, Texas
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