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TS Thin strip Cutting Jig

Project by Hawgnutz posted 149 days ago 1209 views 17 times favorited 17 comments Add to Favorites
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Hawgnutz

480 posts in 482 days


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thin strip cutting jig jig tablesaw

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TS Thin strip Cutting Jig TS Thin strip Cutting Jig TS Thin strip Cutting Jig Click the pictures to enlarge them

Here is a Jig I made to cut some thin strips using my table saw. Danged if just after I ordered the bearings from online if Rockler came out with one on sale! Well, it feels better using a jig you made, not some factory!

The first pic shows the jig on my table saw being measured for the cut. The second shows a test strip being cut. And picture 3 shows that the strip got cut to 1/8”! SUCCESS! Now when I need to cut my 1/16” accent trip I can do it safely.

Here are the parts laid out:

The base is made of 3/4” ply, 3×5. The top is 3×7 ply before it was shaped. (Hint: Cut dadoes in the ply to accept the 1/4” x 1/2” hardwood runner before cutting them to size! I also sanded the top runners, then applied a paste wax.)

The bearing I ordered was way to big for the inside diameter, too, so I had to use different spacers and a 3/8” bolt. It works fine, but has close clearance on bottom of jig.

Use is siomple. Just measure the doistance between blade and bearing,

then slide jig back to behind the blade and run wood through, as in picture 2 above.

One note though… Make sure you install a splitter and ZCI FIRST! This wil help prevent any nasty kickback! I used a MJ Splitter, but a piece of wood the width of your kerf positioned directly behind your blade will work, too.

You can see in picture 3, above, that it worked fine on my test strip. I hope this helps you build one for yourself!

God Bless,
Hawg

-- Saving barnwood from the scrapyards


17 comments so far

View TomFran's profile

TomFran

2333 posts in 400 days


posted 149 days ago

Hawg,

These jigs work great, don’t they? I made one too, and am glad I did.

-- Tom, Surfside Beach, SC - Romans 8:28

View juniorjock's profile

juniorjock

270 posts in 171 days


posted 149 days ago

Nice jig and a heck of a lot safer than the one i made.

-- Make things with wood.

View FlWoodRat's profile

FlWoodRat

224 posts in 314 days


posted 149 days ago

Great looking Jig. Nice Job. Thanks for posting the clever idea.

-- Even the best of men relish a little spice every now and then... HG Somers, circa 1905

View DaytonB's profile

DaytonB

61 posts in 272 days


posted 149 days ago

I nipped the end of my thumb off a couple years ago trying to do this by setting the fence 1/8” from the blade. This is a MUCH safer way to do it : ) Thanks and good job

View GaryK's profile

GaryK

8268 posts in 394 days


posted 149 days ago

I got lazy and bought the Rockler one. Yours is good though.

-- Gary, East TX -- The longest journey begins with a single step.

View Hawgnutz's profile

Hawgnutz

480 posts in 482 days


posted 149 days ago

Yes, Gary, if I would have seen the Rockler one before I ordered the bearings (I live in a semi-rural town that does not have a bearing shop). I would have ordered the one from Rockler.

I am sad to hear that you nipped your finger, Dayton. I almost took my finger off this last summer, so TS safety is tops on my list now. I used the Grripper to cut the 1/4” strip, but I need to cut 1/16” accent strips fofr a project and did not feel safe using it for that application.

If you want to order the bearing, I would suggest using one with 1 3/8” OD and 1/4” ID, or one that allows a 1/4-20 bolt instead of the big one I had to use.

It can even be used on the bandsaw!

Photobucket

God Bless,
Hawg

-- Saving barnwood from the scrapyards

View Thos. Angle's profile

Thos. Angle

3243 posts in 368 days


posted 149 days ago

By gosh, Marc, that’s a good one. I need to build one of these when I get back to the wood shop. Thanks for the post.

-- Thos. Angle, Owyhee Design, Oregon

View Brad_Nailor's profile

Brad_Nailor

631 posts in 363 days


posted 149 days ago

These jigs are great..this is one of the nicer versions I have seen on here. Its just an incredible waste of material to rip thin strips on a full size saw…even with a thin kerf blade your still operating at around a 50% material loss. But as I found out trying to locate thin pieces of cedar, and cedar dowels…....sometimes you just gota make it yourself! I cobbled one of these together quickly to rip my cedar strips, but I think I will buy the Rockler jig.

-- Women love me.....trees fear me

View toyguy's profile

toyguy

406 posts in 243 days


posted 149 days ago

That will go on the to do list for sure..Smart idea !

-- Brian's Table Top Toys http://home.mountaincable.net/~bgraham/

View cajunpen's profile

cajunpen

5291 posts in 471 days


posted 149 days ago

Thanks for posting – this is a must have accessory for the TS.

-- Bill - "Suit yourself and let the rest be pleased." http://www.cajunpen.com/

View Grumpy's profile

Grumpy

4097 posts in 256 days


posted 149 days ago

Thats a great jig Hawg. I will put that one on my to do list. Thanks for sharing.

-- Grumpy - "Always look on the bright side of life"- Monty Python

View Scott Bryan's profile

Scott Bryan

8031 posts in 227 days


posted 148 days ago

Thanks for the post. It is much better than the jig I am now using. I will have to put this on my to do list.

-- With God's help all things are possible- even woodworking. Woodworking is not just a hobby, it is an (expletive deleted) expensive hobby.

View tpastore's profile

tpastore

57 posts in 221 days


posted 148 days ago

Hawg, This design made me think about something that may help even more. There is a thing called a Sprag bearing (Some call it a Sprague bearing or a one-way bearing) Basically it rolls like a normal bearing in one direction but will not rotate in the opposite direction at all. The radio controlled car/helicopter industry uses them for the engine pull starters. Here is a source: Boca Bearings

You would use the same concept as your design but maybe the addition of a lobster claw rubber band for traction. So the part moves forward toward the blade like normal but you would have the benefit of the anti-kickback features of a featherboard

Prototype it and sell the design back to Rockler :)

Tim

View Paul D's profile

Paul D

1673 posts in 154 days


posted 148 days ago

Very nice jig; I’ve considered making one myself. I think I cut a picture out of a magazine but have yet to get around to making it.

-- Paul D, Atlanta GA

View mars's profile

mars

4 posts in 149 days


posted 146 days ago

Hi, for your bearing needs you can also find them at VXB.com, they have a great assorment and their price is affordable and they also sell on Ebay

View rikkor's profile

rikkor

6689 posts in 280 days


posted 146 days ago

Thanks for the post. I think I will be making one of these pretty soon.

-- Maplewood, MN

View biff_kpv's profile

biff_kpv

203 posts in 269 days


posted 125 days ago

I need to make me one of these!

-- Kevin -- (http://www.kevinswoodshop.blogspot.com)

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